IM 2020 March 20 | Page 5
THE LEADER
VO LU M E 1 5 • N U M B E R 3
The mixed autonomy conundrum
B
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Paul Moore B.Sc (Hons), M.Sc.
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ack when Epiroc acquired a 34% stake in
Utah-based “OEM agnostic” autonomous
mining player ASI Mining in October 2018,
the question arose how the Swedish global
mining equipment maker would develop this
strategic interest. With Epiroc having no direct
involvement in the mining truck market in
surface mining and being focussed on blasthole
drills above ground; at IM we predicted a twin
track strategy when both companies were “in the
picture” in a tender – where a project came up
that specifically involved trucks, ASI would offer
its solution independently; and where it
specifically involved blasthole drills, where of
course Epiroc already has its own autonomy
solution, Epiroc would handle it directly.
ASI’s Mobius automation command and
control system can work with any existing FMS
so that isn’t an issue in terms of projects
involving trucks. Where Epiroc is working only on
its autonomous drills, it has the option to either
offer the Mobius platform or its own advanced
RCS 5 platform.
And so it seems, this has come to pass when
you look at the major project developments to
date. At Ukrainian iron ore major Ferrexpo,
though it hasn’t been branded as an Epiroc
project, the miner is working with ASI Mining to
convert 15 of Yeristovo’s existing Caterpillar haul
trucks into autonomous trucks. But in parallel
with this, Epiroc is working with Ferrexpo
to progressively convert all of the group’s Pit
Viper rigs into autonomous drills.
Most recently, however, there has been a more
unified approach. Epiroc has signed a contract
with Roy Hill to deliver a fully automated haul
truck solution for the iron ore mining operation
in Western Australia. Interestingly this has been
announced as an Epiroc project but “in
partnership” with ASI Mining – where Epiroc is to
convert Roy Hill’s fleet of haul trucks from
manned to autonomous use.
The two will deliver a safe and interoperable
solution for Roy Hill’s mixed truck fleet, with an
ability to expand to other mining vehicle types
and manufacturers, and capability to integrate
with existing Roy Hill systems, Epiroc said.
Epiroc and ASI Mining will also be working
closely with Roy Hill and its partners Hitachi and
Wenco on truck conversion (as the fleet is mainly
Hitachi EH5000AC-3 units) and integration of the
existing Wenco fleet management system.
The project will see a phased implementation,
with testing and production verification of up to
eight trucks undertaken in the initial phase prior
to the second phase of full fleet expansion from
mid-2021.
Helena Hedblom, Epiroc’s Senior Executive
Vice President Mining and Infrastructure, said:
“Epiroc is proud to collaborate with Roy Hill, ASI
Mining and other partners to automate Roy Hill’s
haul truck fleet, boosting safety and productivity
for a crucial aspect of its mining operation. This
is a very strong example of
how automation will take a
mining
company’s
operation to the next level.”
Roy Hill CEO, Barry
Fitzgerald, said the mining
company
was
well
positioned to transition to
automation. “Our teams on
site and in our Remote Operations Centre (ROC)
in Perth have demonstrated a clear capacity to
deliver complex projects, sustainable change
and operational excellence with the recent
success of our autonomous drill program and
fleet optimisation initiatives. Now is the right
time to bring the combined expertise of Roy Hill,
Epiroc, ASI Mining and Wenco together to
convert our haul truck fleet.”
Fitzgerald added: “Care is one of our core
values, with safety at the heart of everything we
do. Roy Hill’s Smart Mine program is driving
innovation across our business, and the
automation of our haulage fleet is central to
delivering safety and production improvements.”
Roy Hill is an iron ore mining project in the
Pilbara region of Western Australia. Located 340
km southeast of Port Hedland, it has an
integrated mine, rail and port facilities and
produces 55 Mt/y of iron ore, with approval to
increase to 60 Mt/y. Its ROC in Perth provides
end-to-end integration of operations.
Of course the mining market is mixed fleet
dominated (as at Roy Hill) and is never simple in
terms of miner strategies. At Roy Hill, there is
already a fleet of automated Epiroc Pit Viper
blasthole drills, but these were automated in
partnership with US-based independent
FLANDERS. And there are other projects of
course where Epiroc will automate drills but
where ASI is not involved in the auto haulage
fleet. A good medium term example is Anglo
American’s Quellaveco copper project in Peru,
where Epiroc will supply an autonomous Pit
Viper drill fleet, but Caterpillar and its dealer
Ferreyos will supply an autonomous trucks
platform based on Cat Command for hauling and
MineStar.
Ultimately these decisions on who to work
with on autonomy solutions across projects and
different machine types comes down to a lot of
things – strategic decisions, OEM preferences,
existing FMS system in use, mine network
capabilities, degree of interoperability that is
possible between chosen or existing equipment
units, whether the project involves new
machines or retrofits…the list goes on. What is
clear is that the autonomous mining market will
continue to accelerate and evolve.
Paul Moore
Editorial Director
[email protected]
MARCH 2020 | International Mining 3