IM 2020 June 20 | Page 23

UNDERGROUND RAIL Elsewhere in the world, in Canada, NMT/Schalke recently replaced a rail system for Vale’s Thompson nickel mine in Manitoba that was originally put in operation in 1998. This included three new 30 t locomotives and a new train control system operating double traction between the two locomotives of one train (one on each end of the train) using a new wireless network. Over in China, NMT will soon start supplying solutions for one of China’s largest underground iron ore projects yet as part of a consortium with two Chinese partners, one supplying infrastructure and the other a remote-control system. The contract involves up to ten trains with the first train of 12 NMT mining cars of 20 m 3 , two loading chutes and one unload station to be built in Canada and the rest of the contract to be completed in China. The 22 Mt/y underground iron ore mine is the new Macheng mine, part of steel giant Shougang Group. Furthermore, Schalke announced in late 2019 that it has signed a contract with Kyokuto Boeki Kaisha Ltd from Tokyo to supply a 140 t locomotive to Japan. The purchase of a second locomotive is planned for 2020. This large locomotive will be used in a Japanese steel plant and will pull trains with weights up to 1,400 t. It will be Schalke’s heaviest four-axle loco, 10 t heavier than the 130 t locomotives supplied to Codelco in Chile. This diesel-electric locomotive will be equipped with all Schalke's typical features like electro-dynamic braking up to standstill. A further special requirement of this vehicle is the narrow gauge of 1,067 mm. Delivery of the first locomotive is scheduled for 2021. Clayton’s comprehensive offering Clayton Equipment Ltd based in Burton-on-Trent, UK is a famous name in mining, tunnelling and surface rail solutions and is notable for the range of customisation and scale it can offer. The company can deliver locomotives from 1.75 t right up to 135 t, with prime movers ranging from diesel, battery and trolley line options in its conventional range, to hybrids and super hybrids in its technology range. Overall design options are customisable delivering the best return per tonne hauled for clients, with the best selling class in mining and tunnelling being nominally 20-30 t and for surface applications 90 t. While in recent years its business has been dominated by surface applications, a reflection of the overall mining market demand, it has recently had a number of new major projects for the mining sector, including a contract to build a Li-ion powered, high capacity, automation ready, locomotive fleet for a major new deep mining base metals project in Canada. The company also offers a range of flamerproof ATEX machines for Group 1 environments. Control systems include everything from manual to remote control and full automation. On the difference between the tunnelling and mining markets, Steve Gretton, Clayton Executive Chairman told IM: “The two markets could not be more distinct from each other – tunnelling is very price sensitive due to the projects having a short defined time period and the big contractors having very tight margins, sometimes as low as 2%. In fact, the market is now dominated by leasing and buy back deals which further reduces OEM margins. The nature of the market means the machines don’t have to stand up to the same punishment as mining locos, which might have to work for 10 years or more before they are even subject to a major overhauled. Mining locos need to be very heavy duty and therefore have a resulting higher cost but when you factor in advances in design, materials and today the added technology elements, the TCO argument is crucial. Most significant mining tenders involve having to present highly detailed performance analysis, including payback for the solution offered over the lifetime of the project. This is especially the case when upgrading an existing lower spec rail haulage system, as comparing customer performance and reliability data is key to proving the cheaper capital cost options available in the market turn out to be significantly more expensive over the mine life. It has been proven over and over again that selecting the cheaper cost options in mining means those customers will come back to us or other established OEMs after a few years given the resulting OPEX costs associated with buying More on www.paus.de Power Grader Hermann Paus Maschinenfabrik GmbH Tel.: +49 (0) 5903 707-0 Fax: +49 (0) 5903 707-333 www.paus.de ������������������������������������������������������������������������������ ���������������������������������������������������������������������� �����������������������������������������������������������������������������