IM 2020 July/August 20 | Page 23

EXPLOSIVES AND BLASTING The company also offers other products to boost safety and productivity in vertical up holes, including its Duoblast emulsion, which offers a high viscosity for both vertical production holes and horizontal development holes, according to Enaex. Its X-Booster Up booster, meanwhile, is designed with a ballistic shape and equipped with the company’s safe-lock system, which avoids any detachment of the detonator from the booster during insertion into the bore hole. The combination of these solutions, plus the engineering capabilities from its Enaex Mining Technical Solutions teams, have led to “spectacular” results in both production and development, according to Bachelet. “For example, in a new block caving mine site, where the mine engineers were expecting 4,500 sq.m/mth, we succeeded in reaching 9,000 sq.m/mth and blasted 21 drawbells, which is truly massive in this kind of operation,” Bachelet said. In Australia, meanwhile, RUC Cementation Mining Contractors helped Davey Bickford Enaex achieve a new blasting first with the DaveyTronic electronic detonator blasting system. The contractor implemented “Safety First Firing” with DaveyTronic to allow it to fire blasts over the established communication system at one of its contracted operations, using the existing fibre-optic network at the mine to set-up a secure blasting system underground. Orica, which says its WebGen wireless initiation technology can speed up development rates in all underground operations, has, in partnership with MacLean Engineering, been addressing another industry pain point. It has combined WebGen with MacLean’s Automated Explosive Loader (AEL) to form the first fully mechanised drawpoint hang-up blasting solution. Mooney explains: “Hang-up blasting is a major challenge for block and sub level cave mines where up to 30% of all drawpoints can be unavailable due to oversize material.” Many oversized rocks can be dealt with by preparation loaders or rock breakers, yet a number require explosives where workers need to access the area to perform the wiring up of each respective conventional explosive being used. The mechanised drawpoint hang-up blasting solution safely brings down blocked drawpoints in these mines, with recent trials at Newcrest Mining’s Cadia underground operation proving this. Newcrest explained the method: “This AEL can drill a hole in a rock and push the wireless explosive inside the hole, without the operator leaving the cab of the drill rig. The operator can then remove the drill rig, leave the area and remotely detonate the explosive, using a wireless device manufactured by Orica.” According to Orica, this WebGen-enabled process can see up to eight blast holes charged remotely, improving safety dramatically with no need to tie-in detonators and no boots on the ground. Trials were successfully completed over a 30-day period in March of this year, with Cadia Acting General Manager, Aaron Brannigan, saying the testing met the key objective of trialling machinery that eliminates human interactions on foot while working near an active draw point. The next step will be a more comprehensive trial in a real-life production environment to further assess the safety aspects and productivity of the secondary break system, Newcrest said. Outside of Cadia, several new units are being manufactured by MacLean to introduce to sites across Australia and Chile by the end of the year, Mooney added. AECI Mining’s underground autonomation strategy is still being finalised, but it is addressing another industry pain point with the development of an emulsion vertical delivery system that, it says, frees up cage time, reduces emulsion transport and provides an on-demand source of emulsion. This will see emulsion delivered to underground areas via bore holes with underground silos and distribution, according to Carl Joubert, Engineering Manager at AECI Mining, explaining the technology has already been proven SOME THINK THAT RAW MATERIALS TRANSPORT REQUIRES TRUCKING. WE THINK DIFFERENT. beumer.com