IM 2020 April 20 | Page 76

HIGH PROFILE The pride of XEMC, one of its four SF33901 230 t trucks at Rio Tinto Tom Price iron ore mine Xiangtan’s truck excellence Paul Moore met with Chinese mining truck major XEMC in its home city of Xiangtan south of Changsha, hearing the remarkable story of its fleet in the Pilbara plus its plans for growth in China and abroad he mining truck business of Xiangtan Electrical Manufacturing Corporation (XEMC) is just one arm of a much larger company that is also one of China’s main players in the supply of electric wind turbines. XEMC has a long history having been founded in 1936, as a manufacturer of electric motors and generators. Xiangtan is a growing city just to the south of the major Chinese hub of Changsha. The company has been responsible for many important electrical milestones in the country. In 1951, the first HV motor in China was independently developed by XEMC and, in 1958, it launched the country’s first electric locomotive. In 1964, it built the country’s first electric underground metro train. In 1982, it succeeded in independently developing the first sets of large vertical oblique flow pumps in China. In 2004, it launched the country’s first hybrid electric bus and, in 2007, the first 2 MW direct drive type permanent magnet synchronous wind power generator in China was developed by XEMC. In 2010, the first permanent magnet 5 MW domestic direct drive offshore wind generator set from XEMC successfully rolled off the production line. As regards mining trucks, while it doesn’t hold the top spot in market share among Chinese OEMs, it has certainly made an impact. The major turning points: first 108 t DC electric drive truck in China launched 1974; 1985: the first DC electric T 72 International Mining | APRIL 2020 drive 154 t truck in China; 2008: the first AC drive 220 t truck in China and finally, in 2011, the first 300 t AC drive mining truck in China. XEMC also makes the point that in over 30 years it has been the only all Chinese-owned major mining truck player and mining truck designer, with NHL having had its Terex involvement & investment. Then it was the first company to export a large mining truck fleet to a Tier 1 miner outside of China – namely a fleet of four 230 t SF33901 trucks to Rio Tinto’s Mount Tom Price iron ore mine in Western Australia’s Pilbara, in 2012. A dedicated subsidiary was also set up in Australia to support the trucks and to develop additional overseas sales, known as XEHD Australia Pty Ltd, based in Belmont, WA. This Tom Price order was no mean feat – and not just from the point of view of having exported them – it has managed to maintain and support them for eight years from a dedicated parts and service centre and has had permanent staff in Australia throughout. IM has been to Tom Price and heard direct from Rio Tinto that the trucks are a valued and well performing part of its fleet alongside the rest of the fleet which consists of Komatsu 930Es. These Tom Price trucks utilise MTU 16V 4000 C11 engines which, according to XEMC, have exhibited good fuel efficiency and were also derated from 2,700 to 2,500 HP as the full power was not required for this particular application. Lastly, XEMC recently signed a new contract for delivery of four 108 t trucks to a coal mining customer in Mongolia, which will be its first exports of this truck class outside of China. The Tom Price story The four SF33901 trucks arrived at Port Hedland in 2012 and were transported to site. Rio Tinto teams assisted with adjusting the trucks from Chinese ISO standards to Australian standards which included extra handrails, plus covers for the engine, fan etc. There were some teething problems in the first couple of years but these were all soon resolved including upgrading the operator cab and controls, adding a hydraulically controlled diagonal ladder, changing filters to IP68 standard & increasing waterproofing of the truck for the wet season. Many of these improvements were then applied to trucks sold in the Chinese market. The truck is well liked at the mine. XEMC says that its suspension set-up has had a lot of positive feedback from operators. The truck has an “A” frame making for a more flexible design and softer suspension. In eight years no major chassis cracks have been reported. The four Tom Price 230 t units lined up along with one Komatsu 930E