IM 2019 June 19 | Page 49

2018 CONCENTRATION John Dorr ohn Van Nostrand Dorr was born in Newark, New Jersey, in 1872, He graduated from Rutgers in 1894, with a B.S. in chemistry and became chemist at a smelter at Deadwood, South Dakota, in the Black Hills. This was a period of great developments in metallurgy, when the refractory gold ores of "The Hills" were being treated by smelting, chlorination, and the newly developed cyanide process. In 1902, he formed a partnership with John Lundberg, a mine leaser, to operate a cyanide mill, the Rossiter mill, to treat gold ores from Lundberg’s two leaseholds, the Buxton and the Bonanza mines. In 1903, the partners purchased the two mines, erected a 100-ton per day (91 t/d) wet crushing cyanide mill on the site, and took in a third partner, AD Wilson, a civil engineer. At the Lundberg, Dorr & Wilson mill, Dorr tried out the new Moore filter process, a large cone for the continuous collection of slimes, and a Chile mill in place of the stamps used in the district. To affect a clean-cut separation between fine slimes and coarse sands prior to separate cyanide treatment, the Dorr clarifier was developed, patented, and arrangements made for its manufacture. The clarifier became the Dorr classifier. Wet ball mills were being tested on the gold ores in South Africa and copper ores in Arizona and the Dorr classifier made continuous closed circuit grinding a reality. The ball mill – rake classifier circuit (spiral classifiers were also used) was used for 50 years until the development of better pumps enabled hydrocyclones to replace mechanical classifiers. John Dorr invented other machines which were widely used for processing minerals, for example the Dorr continuous thickener and the Dorr agitator, but it was the classifier which transformed the technology. John Dorr was one of the great inventors of methods to process solid particles and he was quick to take these methods from ideas to operating practice. 1 – In 1906, Dorr was engaged as consultant on the remodelling of the dry crushing mill of the Mogul Mining Co, which was having trouble with slime collection. He conceived the idea of continuous slime thickening in flat-bottomed tanks and developed the first Dorr continuous thickener. In 1910, came the Dorr agitator and later two new principles: continuous countercurrent decantation and closed circuit grinding. The engineering principle underlying these inventions was that mechanical means were necessary for most efficient continuous J handling and treatment of finely divided solids suspended in liquids. Manufacturing arrangements were made in Denver and Chicago and Dorr began to build an engineering organisation to market his inventions and the engineering services that went with them, while continuing to manage two mining properties in the Black Hills. In 1910, the Dorr Cyanide Machinery Co was formed to become in, 1916, the Dorr Co Engineers. 2 – The technological developments in ore dressing and wet metallurgy during the 1920s greatly increased the demands for Dorr machinery and engineering services in this country and abroad and territorial growth began. The Dorr Co built offices in many cities. Originally the company’s business was related directly to the cyanidation of gold and silver ores in this country and in Mexico. The iron, lead, copper, phosphate, and sand fields were also entered in a small way. Ultimately not only all of wet metallurgy, but also most of heavy chemical and industrial processing, sugar manufacture, and sewage, water, and trade- waste treatment, became Dorr customers. 3 – The loan in 1914 of a small experimental thickener to Chicago's Sanitary District led to a vast new field which in normal times amounts to about one-third of the company’s business. The initial objective was the continuous clarification of domestic sewage. The clarifier, an adaptation of the thickener principle, proved to be the solution. Intensive studies of this new field resulted in the development of a complete line of special equipment, which has been found to be directly applicable to the treatment of municipal sewage and water supplies, and to liquid industrial wastes and sources of process water. The three original machines, produced with only a nominal development cost, have been expanded to over 30, of which there are over 75 different types. However all are inherently based on the same fundamental principles involving classification, sedimentation, and agitation. 4 – John Dorr, in association with Francis Bosqui, published two editions of “Cyanidation and Concentration of Gold and Silver Ores”. This was a seminal book for mineral processors. History of Dorr-Oliver 1904 Dorr Company founded by Dr John Van Norstrand Dorr, 1872-1962. Began his career at 16 years of age working in the laboratories of Thomas Alva Edison 1907 Oliver Company founded by Dr Edwin Letz Oliver, 1878-1955. A Californian from San Francisco and a graduate of the University of California 1914 The Sanitary District of Chicago installs a new Machine called a Dorr Clarifier 1916 The first DORRCO™ suction pumps are built 1919 Dorr develops the washer and slurry mixer 1920 Dorr develops the Cane Juice Clarifier and sells the first one through a Representative in Havana Cuba 1921 Dorr develops the Olivite ® Centrifugal Pump 1923 Dorr develops Rectangular Clarifiers for Sewage Treatment 1925 Dorr develops Washing Tray Thickener and opens overseas offices in Paris and Berlin 1927 Dorr designs the Detritor ® for Sewage Degritting 1931 Dorr and Oliver merge. Dorr establishes a facility in The Hague, Netherlands 1933 Dorr establishes representation in India 1934 Dorr and Oliver dissolve 1935 Dorr develops the Torq Thickener 1937 Dorr develops a combination Washing Type Tray Thickener 1938 Dorr develops the Siaker 1954 Dorr and Oliver merge for the second time 1955 Merrill Company acquired and adds the Merco ® Centrifuge 1968 Dorr-Oliver introduces the Cabletorq ® Thickener. Curtis Wright acquires majority stock in Dorr-Oliver 1969/1970 ODS ® Spring Assist and Air Cylinder assist introduced to the market 1979 Curtis Wright completes acquisition of Dorr-Oliver 1981 Kennecott acquires Dorr-Oliver: Kennecott and SOHIO merge 1987 Contor Holdings, a Canadian company, acquires Dorr-Oliver and Keeler Boiler April, 1988 Leveraged buy-out by Dorr-Oliver management May, 1995 Krause-Maffei, Germany, acquires Dorr-Oliver Sep, 1999 GL&V, Montreal, acquires Dorr-Oliver Sep, 2000 Hazleton, PA, manufacturing closed Nov, 2002 GL&V purchases Eimco, Salt Lake City, UT; Dorr-Oliver and Eimco are integrated Aug, 2007 FLSmidth Minerals acquires Dorr- Oliver Eimco Supplement International Mining | JUNE 2019 HoF 11