IM 2019 June 19 | Page 32

NORDIC SUPPLIERS Technology beyond borders In a region renowned for innovation, Nordic mining service and equipment suppliers are developing a number of interesting solutions to solve several global mining problems. Dan Gleeson takes a look at some of these Yara's Siilinjärvi apatite mine, in Finland, has been using the Outotec ACT Thickener Optimizer at its 10 Mt/y plant to ensure the paste thickeners can consistently run with a high and stable underflow solids content of 66- 68% here is a reason the Nordic mine supply sector is renowned for being a global leader when it comes to innovation – it has companies willing to collaborate. Whether it is developments in 5G network communications, equipping mines with more efficient ground support processes, or the introduction of a new generation of battery- electric vehicles, Nordic equipment and service providers have realised over the years that two (or more) heads are better than one. Several projects in the region have recently attracted worldwide attention. Take the Sustainable Underground Mining (SUM) project, a collaborative effort between miner LKAB and suppliers Epiroc, Volvo Group, Combitech and ABB. While the four sub-projects that come under the SUM umbrella are, initially, intended to be used at LKAB’s Kiruna and Malmberget iron ore mines, the end goal – to make the mine of tomorrow “carbon dioxide- free, digitalised and autonomous” – is something all global companies mining ore below ground are aiming for. LKAB explained why the SUM project collaboration works: “The strength of a major partnership such as SUM is that each company can contribute with its unique expertise. Epiroc has extensive experience of machinery developed for use underground and the Volvo group of vehicles used above ground. Combitech contributes with knowledge of how different systems can be integrated with each other and ABB with management systems, ie how the communication can work.” Then there is the 5G developments that several Nordic-based partnerships are pushing forward and the industry is scrutinising. Telia, Ericsson and Volvo CE are involved in such an initiative, which will see the construction and mining equipment provider become one of the first in the world to use 5G mineralogy and tailings feed-rate variation. The thickener enables consistent and efficient dewatering performance – even with changing process conditions, according to the company. “Through consistent performance and high underflow density, the 2nd Generation Outotec Paste Thickener maximises beaching angle in the tailings storage facility to provide safer operations and maximised lifespan,” Outotec said. The new paste thickener is built for applications requiring a high degree of dewatering, such as minerals tailings, mine backfill, and pre-leach and Counter Current Decantation circuits, according to the company. Yet, Outotec customises the solution to address each operation's unique drivers. This can include environmental concerns, water recovery, regulatory requirements, tailings management, or limitations on available land space, it said. Outotec has a history of developing paste thickeners, as well as the design and delivery of large-scale paste thickening projects, which, it said, has given it a deep understanding of the key aspects of high-density thickeners, “including effective flocculation, dewatering, raking, prevention of rotating mud beds, process control, and the discharge of thickened solids”. “One such case was the deployment of Outotec paste thickener technology…at Yara's Siilinjärvi apatite mine in Finland,” Simon Courtenay, Product Manager for the Outotec 2nd Generation Paste Thickener, said. “The plant generates around 10 Mt/y of tailings and, thanks to the Outotec ACT Thickener Optimizer, the paste thickeners can consistently run with a high and stable underflow solids content of 66- 68%, regardless of challenging mineralogy and tailings feed-rate variation. This results in average beach slope angles of 3.5° (6.1%) in the T 28 International Mining | JUNE 2019 technology to test remote-controlled machines and autonomous solutions. Ericsson is also involved with Epiroc in jointly helping mining companies achieve optimal wireless connectivity in their operations through Long Term Evolution (LTE) and 5G technologies. And Nokia has teamed up with Sandvik to create similar LTE and 5G communications backbones for mines of the future. Epiroc has also emphasised the need for collaboration in its own zero-emissions journey with underground mining equipment. The company, during its second-generation battery-electric equipment launch in November, stressed how integral its partnerships with ABB (e-drivetrain) and Northvolt (lithium-ion batteries) had been to it achieving over 60,000 operating hours in the field with its first generation of machines. And, SSAB has been open to collaboration, not just within the Nordic region, for many years through its Swedish Steel Prize. The company started accepting entries for the 2019 competition – which marks the 20th anniversary of the event – recently. SSAB said: “Over the past two decades, the award has inspired creative engineers, designers and inventors to utilise the endless potential of steel to change our world for the better.” Last year’s winner, Mantella from Italy, revolutionised the design of its innovative Stratosphere tipper trailer by implementing major design advances in the use of high- strength steel with SSAB helping deliver this by providing its own Hardox ® 500 Tuf and Strenx ® 960 materials. Thickening technology Outotec, one of the Nordic region’s mineral processing leaders, recently introduced the 2nd Generation Paste Thickener to, it said, maximise underflow density regardless of challenging