IM 2019 June 19 | Page 24

UNDERGROUND MINING RAIL Paul Moore looks at the interesting development of using electric monorails in hard rock metallic mining, as well as reviewing other advances in mining rail Keeping on track hinking outside the box is very much part of mining today, as companies look to get a competitive advantage by introducing technologies that are either completely new, have been applied on a small scale before but never perfected, or have been applied in a particular niche in mining but have applicability in other mining situations. And mining rail and rail mounted transport is no exception. In terms of new technology, one area where there have been really interesting developments is in the application of monorail systems to hard rock metallic mining. In April, Torex Gold said that field trials were underway for the first piece of equipment for its proprietary Muckahi mining system at its ELG gold mine in Mexico. The first tunnelling blast of the field trials was taken on March 26th. The round was successfully drilled from a monorail mounted Muckahi jumbo drill. Two additional blasts have subsequently been successfully completed. The second piece of equipment, the Muckahi service platform, is expected to be in service in the second quarter. The team is aiming at completing the field trials in 2019. The goal is to T 22 International Mining | JUNE 2019 demonstrate the Muckahi mining system capabilities over the full development cycle for tunnelling, including on a minus 30-degree gradient, and to demonstrate the capability of the system to lower costs in long hole open stope mining. For full production using Muckahi Torex is looking approximately the second quarter of 2023 for the completion of development and testing. Torex states that the proposed application of a monorail system for underground transportation for mine development and production mining is unique to underground hard rock mining, though there are existing underground hard rock mines that use a monorail system for transportation of materials Torex Gold said in April that field trials were underway for the first piece of equipment for its proprietary Muckahi mining system at its ELG gold mine in Mexico SMT Scharf says that its Electric Monorail Transport System (EMTS) has wide application in hard rock metallic mining both ultra deep and shallow and equipment. Muckahi is an alternative to established underground mining processes and uses a one-boom jumbo, service platform, mucking machine and tramming conveyor, all on monorail. The key expected benefits are continuous muck handling system and the elimination of re-handle and storage; all-electric operation and significant reduction in ventilation requirements; the ability to travel on ±30° (58%) slope and major reduction in both permanent and operating development; and the ability for bi-direction travel in 4m x 4m tunnel. Moving on to operations in metallic mining that have already used monorails for materials transport, SMT Scharf’s Electric Monorail Transport System (EMTS) has already been deployed at AngloGold Ashanti’s Mponeng gold mine in South Africa and at a platinum operation, also in South Africa, where four trains have been deployed in a twin incline development over a total length of 2,600 m. Two other declines on other shafts are also currently