IM 2018 January 18 | Page 8

WORLD PROSPECTS throughout the mine. The readers are connected through the mines’ network to the central control room where software displays the location of each team member together with any important associated emergency information. “Man down” situations (when a worker is no longer moving) are detected immediately by the on-board sensors integrated in the tag modules and transmitted to the Mine’s Central Sever. A panic button, and emergency LED are also provided to alert the team of any accident or critical conditions occurring in the mine, so that evacuation conditions can be managed and organised efficiently and safely from the central control room. The battery health is also continuously monitored and transmitted to the server to ensure continuous 24/7 operation. The mine operator, Minera Tizapa is at the forefront of safety with the implementation of state-of-the-art solutions to comply with NOM- 023-STPS-2012 and today it is one of the few mines in Mexico and worldwide that has implemented tracking and identification of all personnel entering the mine. The next step in the agenda of Lasec is the implementation of a mineral handling system, traffic control, and environmental monitoring, elements that will be a part of the mine’s intelligent integral operational system. Location Running by nanotron – the availability of location information 24 hours a day, 7 days a week – has enabled new standards in safety and productivity. Becker Lasec’s solution has been extremely well received since both Group Penoles and its workforce benefit from it. www.lasec.com.mx; www.nanotron.com Caterpillar progressing well with Rock Header aterpillar is continuing development of its Rock Header through testing of its RH55 prototype in the Hagerbach Test Gallery in Switzerland. The RH55 is designed for fast, mechanised roadway development in underground hard rock mines – to help mining companies accelerate return on investment. “As part of the rigorous Caterpillar New Product Introduction process, our engineering team is working to validate and optimise the performance of the RH55 prototype to ensure that we deliver the machine required by customers,” Jens Steinberg, Commercial Manager of Caterpillar’s Hard Rock Cutting group, told International Mining. “When this phase is completed, we will move on to pilot machines to be evaluated in customers’ mines.” The prototype validation process has included gathering detailed input from Caterpillar customers in many different mining districts around the world. The engineering team continues to tune performance objectives and to test in different scenarios to ensure that the RH55 will meet customers’ production C expectations while meeting Caterpillar’s high standards for quality, reliability and serviceability. The Rock Header uses Caterpillar’s Activated Undercutting Technology for efficient hard rock cutting. The design of the cutting head enables the picks to attack the rock from an optimum angle to exploit its tensile strength, which is only 10 to 20% of its compressive strength. The activation movement optimises velocity, momentum and impact of each pick – while moving the pick away quickly to minimise wear S11D truckless operations advance ll of Vale’s S11D truckless iron ore mining systems are operating, with their start-ups ahead of schedule. The four systems are already operating at over 80% capacity. The four systems each utilise the Sandvik PF200 fully mobile crushing station, each loaded by Caterpillar 7495 rope shovels. The IPCC systems are being used in the Serra Sul (S11D) block, a ridge of land 30 km long and around 1.8 km wide. Sandvik’s Mining Systems business was recently acquired by FLSmidth, and when that deal closed, the Sandvik statement said: “The projects to be finalised during 2017-2019 by Sandvik, through an operational agreement with FLSmidth, will, however, remain reported in discontinued operations.” FLSmidth stated before this: “FLSmidth to provide project management and aftermarket services to Sandvik on the majority of ongoing projects to A 6 International Mining | JANUARY 2018 be delivered during 2017-2019.” Vale’s overall iron ore production achieved a quarterly record of 95.1 Mt in 3Q17, 3.3 Mt higher than in 2Q17, mainly due to the better operational performance in the Northern System and the S11D ramp-up. The Northern System, which comprises Carajás, Serra Leste and S11D, achieved a quarterly record of 45.0 Mt in 3Q17, 8.5% and 16.4% higher than in 2Q17 and 3Q16, and heating. The result is reduced energy consumption and replacement cost of cutting tools. www.cat.com respectively, mainly due to the ramp-up of S11D, which is advancing according to plan, plus better operational performance in the mine and plant at Carajás and the weather-related seasonality. www.vale.com