IM 2017 August 17 | Page 38

GOLD EXTRACTION Under the agreement, MPS will receive a royalty for the use of the technology based on an NSR from future revenue flows of projects where the technology is applied. As an early adopter of the technology, Gindalbie has secured a significant discount to standard market royalty rates. Any other fees paid to MPS will be based on a standard schedule of rates for test work. Gindalbie Chief Executive Officer Chris Stevens said that the agreement provides “a fantastic option to use this innovative Australian developed processing technology at Mt Gunson as well as globally in other potential Gindalbie projects. We are delighted to be working with MPS who not only bring their GlyLeach technology but also a wealth of knowledge and expertise in the field of mining and mineral processing.” MPS Managing Director, Ivor Bryan commented: “MPS has had a long association with the Mt Gunson project and is delighted that Gindalbie is coming on board to help fund and progress the feasibility of the project.” The GlyLeach process was invented by Professor Jacques Eksteen and Dr Elsayed Oraby, from Curtin University’s Western Australian School of Mines. Curtin has awarded MPS an exclusive global licence to the process. According to Eksteen, the process has a number of immediate applications including leaching of low grade ores, differentially leaching copper and gold ores, upgrading concentrates, and tailings retreatment. The major reagent in the process is glycine which is the simplest and cheapest of the amino acids, and is available in bulk ranging from food to technical grade. It has a number of attractive chemical and physical properties that gives it significant advantages over any other copper or gold lixiviant: n Environmentally safe and stable reagent n Biodegradable and easily metabolised in most living organisms n Active as a selective leach agent only when used in an alkaline based circuit between pH 8 and 12 n Step change in copper leaching with enhanced solubility of copper ions in aqueous solutions and forms stable complexes with copper n Effective leaching agent for almost all copper minerals except chrysocolla - a copper silicate mineral n Easily recovered and recycled (apart from normal process losses expected at less than 5%); keeping operating costs low. MPS Technical Director, Frank Trask stated that GlyLeach is a simple process requiring no new equipment to be designed, has low operating costs due to regeneration of the principal reagents, and is expected to provide 36 International Mining | A UGUST 2017 Lime / cement Feed ore Agglom Glycine makeup Heap leach Stage 2 Heap leach Stage 1 Cyanide Lime Bleed Solvent Extraction Carbon adsorption Electrowinning high recoveries with almost all copper minerals, even chalcopyrite (long considered the ‘Holy Grail’ of copper leaching). It will also offer the gold industry a non-toxic method of leaching gold, something that is becoming more important in many jurisdictions around the world. MPS has also entered into an agreement with Curtin and a major ASX- listed mining company to support a collaborative project to research specific aspects of glycine leaching of gold dominated polymetallic ores. This will be a three-year, A$800,000 program. Curtin University (Gold Technology Group, WASM) will be the Chief Investigating Partner with MPS being a sponsor and collaborative partner. Rapid Oxidative Leach (ROL) As gold deposits become increasingly complex to treat and grades continue to deteriorate in known reserves, treatment solutions for refractory ores gain in importance. Some 15- 20% of current world gold production involves refractory ores that must be pre-treated prior to downstream recovery by cyanidation. Ores are refractory for many reasons but commonly because gold occurs as tiny inclusions or submicroscopic gold within a sulphide mineral matrix. This mineral matrix must be physically and chemically altered to liberate the gold for subsequent leaching. Mike Woloschuk, FLSmidth’s Global Industry Director for gold says there are many undeveloped gold deposits where the resource head grade is simply too low to be economically viable using current refractory processing technologies. “The industry needs a step change in technology that will significantly reduce processing cost, thereby lowering cut off grades for refractory resources. We believe ROL for gold has this potential.” FLSmidth is pioneering Rapid Oxidative Leach (ROL), which is a mechano-chemical pre- treatment process for refractory gold ores. Sally Cu cathode Rocks, Senior R&D Chemist believes her team has made an extraordinary breakthrough which will have a profound effect on the industry. “We have discovered an economically viable method to process low-grade stockpiles and low-grade refractory gold deposits.” “Initially, we are targeting refractory gold- bearing iron sulphides where the gold is locked inside the sulphide mineral matrix and cannot be recovered without pre-treatment.” Unlike other refractory processing techniques that require ultrafine grinding or high temperatures and pressures, the FLSmidth ROL gold process uses the application of mechanical energy coupled with oxidation under atmospheric conditions. The process relies on Stirred Media Reactors (SMRt) to accelerate the oxidation of sulphide minerals. “Other technologies have relied on ultrafine grinding to increase the surface area of the particles. While ultrafine grinding is sometimes effective, it also requires a lot of energy and thus incurs a very high cost. We have successfully engineered a new low-energy process without having to ultrafine grind,” she explains. In the ROL process, the abrasion of the particle surfaces which occurs when the SMRt is activated is balanced to match the leach rate of “Judicious use of mechanical energy allows us to accomplish chemical reaction rates that are otherwise impossible without the use of high temperatures or pressures. The end result is a process that uses simple equipment and low- cost operating conditions for refractory gold pre- treatment.” At present, the main refractory gold processing methods include ultrafine grinding, pressure oxidation (POX), roasting, or bioleaching. Pressure oxidation, roasting and bioleaching have been successful in oxidising refractory sulphide minerals to expose gold in solid solution that cannot be recovered by ultra-fine grinding alone.