IM 2016 May 2016 | Page 26

ORE SORTING AND GRAVITY_proof 27/04/2016 10:07 Page 6 ORE SORTING AND GRAVITY boxes which can take days depending on the number of matrix boxes installed. Even though standard screens installed upstream of the WHIMS provide some protection, its use has proven that it is a good but not 100 % safe solution. The wear and shape of the PU panels typically used for these screens do not completely prevent oversize particles ending up in the screen underflow. Over time any oversized particles in the WHIMS feed create the above mentioned issues. In order to achieve the best protection and most reliable operation a new concept had to be developed. Protection screens had to be designed to ensure that once a particle has passed it, it should also pass through the matrix box openings. The solution was to use screen panels made out of the same steel used for matrix boxes, applying the same shape of the matrix box gap in order to prevent oversized particles entering. This goal was achieved by cutting slices of proper thickness from the grooved plate matrix boxes. These screen panels are curved to an extent suitable to provide a path with an opening beginning at the standard matrix box gap and widening gradually towards the output. This geometry allows for a loose path for the outgoing undersized particles. The slurry feed flows inside the rotor and is screened by the matrix screen panels. The 19th International Seminar on Paste and Thickened Tailings July 5-8 oversized particles travel inside the rotor at a speed proportional to the rotor revolutions. Transport is facilitated by the rotor’s 10° slope. Oversized particles are discharged at the end of the rotor through the oversize output. All other particles suitably sized for the WHIMS process pass through the screen gaps to the undersize output discharge. To increase the protection grade the gap openings of the screen panels are smaller than the gaps of the matrix boxes installed in the WHIMS. Water jets mounted above the rotor remove the particles which got stuck in the gaps. These water jets keep the rotor clean so that it can perform its screening function PRE LIMINARY PROG R AM E XECU TIVE COMMIT TE E Over 70 abstracts have been approved by authors from 17 countries chair Hubert González Tailings and Water Management Manager, scm Minera Lumina Copper, Chile SEMINAR THEMES Hotel Grand Hyatt Santiago, Chile Gold Fields’ Granny Smith plant incorporating Gekko’s purpose-designed gravity box Paste • Thickening • Filtering • Rheology • Chemicals • Tailings slurry transport • Pumping • Tailings beach slope • Testing • Case studies executive director Carlos Barahona General Manager, Gecamin, Chile technic al coordinator Sergio Barrera Senior Tailings Consultant, Delfing, Chile Register in paste2016.com FOUNDING BO DY AUSTRALIAN CENTRE FOR GEOMECHANICS 24 International Mining | MAY 2016 O RG ANIZ E R INS TIT U TIONAL PAR TNE R S