IIC Journal of Innovation 5th Edition | Page 15

Device Ecosystem at the Edge – Manufacturing Scenario - Asset condition monitoring Edge Workflow
This is an often neglected area . But for continued and sustained usage of the system in the long term , it is absolutely essential that the usage is integrated into shop floor standard operating procedure ( SOP ). For this , a smart manufacturing system has to understand shop floor workflow and sync with it .
This necessitates incorporation of multiple behavior models for the above data model . Each behavior model defines behavior of each device type , their interactions with each other and with people .
The data model may expand due to further specialization within a device type based on its behavior : For example , specialization of Production Devices into bulk production and tool room machines .
Furthermore , a Workflow Modeler is needed to model interactions . This is comprised of a rule engine and a set of predefined or custom actions . The Workflow Modeler will manage production schedule , interlocks to control operations flow and user actions , triggers to initiate systemic and extra-systemic messaging , etc . It allows the IIoT system to take contextual decisions in real-time and exercise a required degree of control over the devices , people and their interactions .
Implementation of the workflow modeler will be done in platform tier ( cloud / onpremises ) or Edge or , most likely , in combination .
Let us look at a specific use case from discrete manufacturing .
Manufacturing Use Case
A factory manufacturing auto components has the following devices ( only devices relevant to our discussion are listed ):
-
Injection
molding
machine
( Edge
device )
o Injection
molding
machine
( Production device )
o Dehumidifier1 & Dehumidifier2
( supporting device ) – only one
active at a time and the other is
on standby
o Energy meter ( supporting device )
o HMI ( IIoT HMI )
-
CNC machining center ( Edge device )
o CNC
machining
center
( Production device )
o Energy meter ( supporting device )
o HMI ( IIoT HMI )
-
Surface grinder ( Edge device )
o Surface
grinder
( Production
device )
o Energy meter ( supporting device )
o HMI ( IIoT HMI )
-
Cooling system ( Utility )
-
Pick and Place Robots ( supporting
device )
-
Assembly line machine 1 ( Production
device )
-
Assembly line machine 2 ( Production
device )
-
Vision system ( Test device )
-
Laser label printer ( Production device )
-
Conveyor belt ( supporting device )
-
HMI for assembly line ( IIoT HMI )
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