Device Ecosystem at the Edge – Manufacturing Scenario - Asset condition monitoring Edge Workflow
This is an often neglected area . But for continued and sustained usage of the system in the long term , it is absolutely essential that the usage is integrated into shop floor standard operating procedure ( SOP ). For this , a smart manufacturing system has to understand shop floor workflow and sync with it .
This necessitates incorporation of multiple behavior models for the above data model . Each behavior model defines behavior of each device type , their interactions with each other and with people .
The data model may expand due to further specialization within a device type based on its behavior : For example , specialization of Production Devices into bulk production and tool room machines .
Furthermore , a Workflow Modeler is needed to model interactions . This is comprised of a rule engine and a set of predefined or custom actions . The Workflow Modeler will manage production schedule , interlocks to control operations flow and user actions , triggers to initiate systemic and extra-systemic messaging , etc . It allows the IIoT system to take contextual decisions in real-time and exercise a required degree of control over the devices , people and their interactions .
Implementation of the workflow modeler will be done in platform tier ( cloud / onpremises ) or Edge or , most likely , in combination .
Let us look at a specific use case from discrete manufacturing .
Manufacturing Use Case
A factory manufacturing auto components has the following devices ( only devices relevant to our discussion are listed ):
- |
Injection |
molding |
machine |
( Edge |
|
device ) |
|
|
|
o Injection |
molding |
machine |
( Production device ) |
o Dehumidifier1 & Dehumidifier2 |
( supporting device ) – only one |
active at a time and the other is |
on standby |
o Energy meter ( supporting device ) |
o HMI ( IIoT HMI ) |
- |
CNC machining center ( Edge device ) |
o CNC |
machining |
center |
( Production device ) |
o Energy meter ( supporting device ) |
o HMI ( IIoT HMI ) |
- |
Surface grinder ( Edge device ) |
o Surface |
grinder |
( Production |
device ) |
|
|
o Energy meter ( supporting device ) |
o HMI ( IIoT HMI ) |
- |
Cooling system ( Utility ) |
- |
Pick and Place Robots ( supporting |
device ) |
- |
Assembly line machine 1 ( Production |
device ) |
- |
Assembly line machine 2 ( Production |
device ) |
- |
Vision system ( Test device ) |
- |
Laser label printer ( Production device ) |
- |
Conveyor belt ( supporting device ) |
- |
HMI for assembly line ( IIoT HMI ) |
IIC Journal of Innovation - 13 -