ICY SCIENCE QUARTERLY MAGAZINE VOL 1 ISSUE 1 | Page 25

25 the extra pressure of sunlight heating, but light-weight enough to give you a good altitude, there is no final design for super pressure balloons as the research is on-going as material technologies develop. The weight of the balloon material is also a factor which I’ve estimated to be around 1000kg for the Big Space Balloon. The balloon will have a surface area of approximately 32,000 metres square, each square metre of balloon material will need to be no more than 32g in weight, ( a £1.00 weighs 7.5g ). The Science Capsule This allows fairly complex and bespoke structures to be manu- The total payload including factured straight from the comthe science capsule is approxi- puter, avoiding wastage of raw mately 1 metric tonne, (1000kg) materials and additional fabrica- this is made up of around 500kg tion jigs or molds. for the science capsule itself with the other 500kg for scientific equipment. The German company Voxljet have developed a 3D printer capable of producing objects up The material for the science to 2 metres in diameter using a capsule is yet to be finalized, but Nylon based powder printer. I’m very interested in using the manufacturing process known These machines work by as Additive Layer Manufacturing adding a thin layer of powder to (ALM) or 3D Printing. a platform which is at the top of Single products can be created container box, a laser then fuses from a fine powder of metal (such the powder together to form a as titanium, stainless steel or alu- thin section of the object you minium), nylon or carbon rein- wish to print. forced plastics. The platform is then lowered ICY SCIENCE | WINTER 2013- 2014