Hydrocarbon Processing Issue 03 | Page 22

COAL TO METHANOL

Coal is milled and dried in preparation for gasification . The SERVOTOUGH Oxy 1900 1 and SERVOTOUGH SpectraExact 2500 2 provide percentage safety measurements for oxygen ( O 2 ) and carbon monoxide ( CO ) to prevent combustion .
The milled coal is then gasified with steam ( H 2O ) to produce hydrogen ( H 2 ), CO , carbon dioxide ( CO 2 ) and methane ( CH 4 ).
KEY APPLICATION TYPES :
The clean coal gas produced in the gasifying process is monitored for O 2 by the Oxy 1900 3 , CO , CO 2 and CH 4 by the SpectraExact 2500 4 and H 2 by the SERVOPRO MonoExact TCD 5 .
The CO is then converted into H 2 + CO 2 to raise the H 2 content , with the SpectraExact 2500 6 closely monitoring the CO level to optimize the process .
Methanol washing removes most of the CO 2 and sulfur , with the SpectraExact 2500 7 measuring CO and CO 2 , and the MonoExact TCD 8 measuring H 2 to ensure gas components are present at the correct proportions .
Finally , the H 2 and CO are reacted to synthesize methanol , with the SpectraExact 2500 9 measuring the CH 4 to monitor the recycle gas .
AIR
ASU
1
SERVOTOUGH Oxy 1900 O 2
3
SERVOTOUGH Oxy 1900 O 2
2
SERVOTOUGH SpectraExact 2500 CO
SERVOPRO
5
MonoExact TCD
6
H 2
4
SERVOTOUGH SpectraExact 2500 CH 4 , CO , CO 2
SERVOTOUGH SpectraExact 2500 CO
COAL
COAL MILL
PRE-PROCESSS
GASIFY
CO CONVERSION
HEAT RECYCLE
CO WASTE
RECYCLE GAS
TAILGAS
7
8
SERVOTOUGH SpectraExact 2500 CO , CO 2
SERVOPRO MonoExact TCD
H 2
CO 2
H 2S
RECYCLE COMPRESSOR
METHANOL SYNTHESIZING
SYNTHETIC GAS COMPRESSOR
LOW TEMPERATURE METHANOL WASHING
SULFUR RECOVERY
9
SERVOTOUGH SpectraExact 2500 CH 4
RAW METHANOL
PURIFY
METHANOL PRODUCT
P12