H&L Transport Managerial Control Manual March 2014 | Page 10

MANAGERIAL CONTROL MANUAL Implementation of a HACCP System Once Critical Control Points (CCP) have been identified, it is important to introduce the HACCP system to existing employees. Most companies find that their HACCP system changes dramatically from what was originally on paper to what is feasible to do in an actual operation. Everything from CCP to monitoring procedures is likely to change in a HACCP system during a mock implementation. Employee training will be very necessary when implementing a HACCP system. Employees may have only been told to go do something in the past, without knowing exactly why. With HACCP, employees need to understand how their performance impacts the safety of the food product that they are working with, and the importance of accuracy and honesty in monitoring CCP’s. Selecting the HACCP Committee The HACCP Committee should be relevant, knowledgeable and multidisciplinary. Using a blend of production and management personnel will ensure that "shop floor" ideas, issues and observations are developed into a functional HACCP program. Depending on the size of the organization it is wise to assemble a diverse range of talents. This could include:  Team Leader - a good communicator who is well informed of HACCP principles and practices is the starting point for the HACCP process.  Production personnel - well acquainted with the issues, needs and potential hazards.  Quality Assurance/Quality Control personnel are invaluable in creating compliant documentation and procedure.  Microbiologist / Scientist - with respect to food safety, the microbiologist will be essential in establishing critical control points and helping to identify areas of risk. Laboratory analysis will be required to establish conditions which control (or fail to control) potentially pathogenic organisms in the food production process, particularly if there is no established technical literature.  Process Engineer - to determine mechanical/processing risks and means of controlling potential risks. The process engineer will be aware of functional limitations of specific processes and will be invaluable in evaluating the Process Flow Diagram. Once the HACCP Committee is assembled, the group clearly identifies the product(s) and defines the processes which are involved. The HACCP Committee meets regularly to monitor the implementation and effectiveness of the system and develops improvements as a result. 8