Heat Exchanger World October 2022 | Page 22

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Cooling Towers
Figure 3 . Plume abatement coil
Hot Fluid
t ( mm )
t ( in )
U ( J / hr sqm C )
U ( Btu / hr sqft F )
Process Water
0.889
0.035
2,381,330
116.5
Process Water
1.245
0.049
2,360,890
115.5
Process Water
1.651
0.065
2,330,230
114.0
Process Water
2.108
0.083
2,309,790
113.0
Process Water
2.769
0.109
2,258,690
110.5
Table 1 – Overall heat transfer coefficient
Note : This step may take several iterations unless the mass flow of the hot fluid is known . If not , starting with a 2.1 C ( 3.8 F ) difference between the inlet and outlet hot side fluid temperatures is a good first assumption .
We then calculate the heat capacity for both the hot fluid and ambient air as follows :
C h
= M h cp h
= Q /( T hi – T ho
)
( Eq . 4 )
C a
= M a cp a
= Q /( T ai
– T ao )
( Eq . 5 )
Then , the heat capacity ratio is determined as follows :
C r
= C min / C max
( Eq . 6 )
Where :
C min
= The lower value of C h or C a
C max
= The higher value of C h or C a
The maximum heat transfer rate is calculated as follows :
Q max
= C min ( T hi
– T ai ) ( Eq . 7 )
From here , heat transfer effectiveness is determined by :
E = Q / Q max
( Eq . 8 )
Now , we need to determine the value of NTU . This comes from plotting the following equation for a range of C r and
NTU :
E = 1 – exp [( 1 / C r )( NTU ) 0 . 22 { exp [ -C r
( NTU ) 0 . 78 ] -1 }] ( Eq . 9 )
Figure 4 . Plume abatement coil with louver
Figure 6 has been created from this equation for C r between 0.1 and 1.0 and NTU between 0.0 and 5.0 Calculating the value for C r and E from equations 6 and 8 above , one can determine the value of NTU from Figure 6 . Next , an estimate of the overall heat transfer coefficient ( U ) needs to be made . Based on this being process water on the tube side and air on the fin side , the range of accept-
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