Heat Exchanger World November 2022 | Page 34

Materials
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Table 2 . Welded PHE application cases by LANPEC . Case Applications DX 2205 SDX 2507 Remarks
1 Refining units , condensation of oil and gas
2 Desulfurization and denitrification units
3 Ethylene oxide ( EO ) and Ethelene glycol ( EG ) units
4 Recovery of waste heat from wastewater
Chloride ions and trace amount of HCl .
Dew point Corrosion of sulphuric acid
Temperature and concentration of chlorides is higher
Dew point Corrosion of sulphuric acid and HF acid
2205 plates were firstly used for PHEs in 2006 . The service life was about 5 – 8 years before 2014 . The service life was reduced after 2014 , most likely due to higher corrosiveness . Therefore , SDX 2507 has replaced DX 2205 since 2020
– 700 ppm of chlorides at 60 ° C –
– High content of chlorides , PH = 3 ~ 4 , 100 ° C .
5 Alumina industry Erosion of Al 2
O 3 particles Service life 5 – 10 years .
6
Polluted water from steel plants
Chlorides ≤ 500mg / L , PH = 7.5 – 8 , 100 ° C
Service life 5 years and still in use .
less ductile – super-duplex grade SDX 2507 to serve as an alternative to more expensive super-austenitic and titanium alloys . The aim of this work was to achieve a more cost-effective solution with less intensively formed heat-exchanger plate designs , which benefitted because of its leaner alloying composition , higher strength , and comparable corrosion resistance . This work has resulted in the consistent production of welded PHE using SDX 2507 . Until now , both DX 2205 and SDX 2507 were widely used for PHEs in industries , such as in oil refining , the chemical and pharmaceutical industries , for environmental protection , in nonferrous metal industries , and in wastewater treatment . This is an impressive achievement by LANPEC and Prof . Chang , which clearly moves the boundaries forwards as to what type of applications duplex stainless steel can be used for . In Table 2 a few different cases and their critical environments are highlighted in which either DX 2205 or SDX 2507 were selected .
Conclusions on the suitability of using duplex stainless steels for PHE
• Higher design stresses can be tolerated than for austenitics – allowing for higher working pressure or thinner plates .
• Relatively complex flow patterns can be pressed using similar forming tools as for austenitics supported by material supplier expertise .
• Cost-effective solutions can be realized utilizing their superior properties to improve the performance of the heat exchanger . The leaner alloying composition provides a higher relative corrosion resistance , which delivers reliable operations and potentially longer service life , hence a lower total LCC .
Reference [ 1 ] Sheet Metal Forming Handbook , Outokumpu 2017 .
About Outokumpu
Outokumpu is the global leader in sustainable stainless steel . Our stainless steel has the highest recycled content and the smallest environmental footprint in the industry . The company is organized into four business areas – Europe , Americas , Ferrochrome and Long Products . We employ some 10,000 professionals in more than 30 countries , with the headquarters in Helsinki , Finland . The history goes back to the invention of stainless steel and we continue to drive stainless steel innovation . Outokumpu offers today the widest portfolio of high performance stainless steels products in the market .
About the authors
Claes Tigerstrand - Head of Heavy Industry , Technical Value Creation , BA Europe , based in Sweden with more than 20 years ’ experience of global technical marketing related to stainless steel for Outokumpu .
» Fig . 7 . Overhead plate air
cooler of vacuum distillation column supplied by LANPEC to a plant of SINOPEC in 2006 .
Jan Li is Lead Technical Manager – Heavy Industry , Technical Value Creation , BA Europe based in China with a strong focus on developing the use of stainless steel for applications in the chemical process industry in East Asia . Joined Outokumpu in 2002 .
This article was originally published in Heat Exchanger World November 2021 .
34 Heat Exchanger World November 2022