Heat Recovery
Heat recovery for leading British food producer
In a progressive move to improve production efficiency and reduce environmental impact , a leading British food producer has collaborated with Turnbull & Scott to integrate innovative heat recovery technology within its new industrial ovens . This investment not only promises to increase output capacity but also demonstrates the company ’ s commitment to sustainable practices . Through this strategic partnership , the food producer aims to leverage heat recovery to minimize energy consumption and carbon emissions , setting a benchmark in sustainable food production .
About the author
Sam Rippin joined Turnbull & Scott as Marketing Executive in 2021 and has since been promoted to Marketing Manager . He is responsible for a wide range of marketing activities , including website management , social media , advertising , and market research . Sam specialises in product promotion and has experience launching new products across many different channels .
By Sam Rippin , Turnbull & Scott
Optimizing production The client , a reputable British food producer , planned an expansion of its production capabilities with the acquisition of three industrial ovens from a UK manufacturer specializing in bakery equipment . As part of a larger initiative to enhance operational efficiency , the company also sought to mitigate its environmental footprint by implementing heat recovery technology to repurpose exhaust gas heat for other uses , such as providing hot water for cleaning . The oven manufacturer , already familiar with Turnbull & Scott ’ s expertise in heat recovery solutions , recommended them for this project . Turnbull & Scott proposed the Exodraft Safe Plate range , a well-regarded choice for heat recovery in high-heat applications . The collaboration underscored the existing trust and synergy between the companies , combining their strengths to create a solution that meets both operational and environmental objectives .
Designing a custom heat recovery solution To ensure maximum effectiveness , Turnbull & Scott ’ s design team undertook a detailed assessment of the
customer ’ s operating data . Using proprietary in-house software , they analysed the exhaust gases ’ heat recovery potential and modelled a system tailored to optimize efficiency . Based on the analysis , three Exodraft Safe Plate units were selected for their reliability and performance in capturing and repurposing heat . These units are projected to produce over 15 million litres of hot water annually , leading to significant energy savings . Additionally , the system is expected to save approximately 133,629kW of gas per year , which aligns with the food producer ’ s goals of enhancing energy efficiency and reducing operational costs . Importantly , the project is anticipated to cut the company ’ s carbon emissions by 25 tonnes of CO 2 annually , reinforcing its commitment to environmental responsibility .
Seamless delivery and installation Following the design phase , the Safe Plates , along with supplementary chimney fans , monitoring devices , and a control panel , were delivered to the customer . The installation phase saw Turnbull & Scott ’ s engineers work in close coordination with the food producer , the oven manufacturer , and various contractors . This integrated approach allowed for a swift installation and commissioning process , ensuring the heat recovery system was fully operational within two months . The successful implementation of the heat recovery system impressed the customer , inspiring interest in future installations . Pleased with the system ’ s efficiency , the customer is now exploring the potential of retrofitting existing ovens with the same heat recovery technology . This case exemplifies how strategic partnerships and innovative solutions can drive both operational success and environmental stewardship in the food production industry .
22 Heat Exchanger World December 2024 www . heat-exchanger-world . com