Heat Exchanger World Magazine April 2025 | Page 53

Product News

Fraunhofer
IPM developing solid-state heat pump
Evapco launches air-cooled heat exchanger
Evapco, a U. S.-based manufacturer of industrial ammonia( R717) and CO 2( R744) refrigeration systems and components, has launched eco-Air Titan, an air-cooled heat exchanger for large-scale heat rejection duty for battery plants, data centers, industrial processing, and power generation. The company is expanding production in the U. S., Belgium,
and China due to high demand, according to Business Development Manager Troy Reineck. The new unit – applicable to natural refrigerant systems, including ammonia and CO 2
– operates on the condensing side of a refrigerant system. It cools circulating water or glycol with Titan’ s up-to-20ft( 6.1m)-wide fans, according to Troy Reineck, Business Development Manager at Evapco.
Germany’ s Fraunhofer Institute for Physical Measurement Techniques( Fraunhofer IPM) is developing new solid-state heat pumps that do not utilize compressors and are reportedly more efficient than compressor-based counterparts. In conventional heat pumps, compressors move the refrigerant through the refrigeration cycle and the heat exchanger to extract heat from the source. Rotary and scroll compressors are commonly utilized in commercially available heat pumps. The researchers utilized, instead, active elastocaloric heat pipes( AEH) to enhance the heat transfer rate and achieve latent heat transfer through the evaporation and condensation of the fluid on the caloric material, with ethanol and water being used as fuels. The research team also utilized super-hydrophilic layers developed by the Fraunhofer Institute for Electron Beam and Plasma Technology( Fraunhofer FEP) to make evaporation
from the surface particularly efficient and a process to embed the electrodes of the electrocaloric segments in epoxy resin, which was developed by the Fraunhofer Institute for Structural Durability and System Reliability( Fraunhofer LFB), to prevent electrical breakdowns. Moreover, researchers from the Fraunhofer Institute for Applied Solid State Physics( Fraunhofer IAF) designed a multilevel DC / DC converter based on gallium nitride( GaN) to improve the heat pumps’ electrical controls. The device reportedly helped the system achieve an electrical efficiency of 99.74 %, a value that is said to set new global standards in conversion efficiency, as efficiency previously stood below 90 %. The new technology is part of ElKaWe, short for electrocaloric heat pump research, a research collaboration of six Fraunhofer Institutes under the direction of Fraunhofer IPM.
Mayekawa introduces mCHILLER TAKA
Mayekawa has launched the mCHILLER TAKA, an air-cooled ammonia chiller designed to provide a sustainable and energy-efficient alternative to synthetic refrigerant-based systems. With a focus on reliability and environmental responsibility, the mCHILLER TAKA is optimized for applications in data centers, process cooling, building facilities, and HVAC systems. The mCHILLER TAKA features a reciprocating MYCOM compressor, a low-charge flooded evaporator, and a micro-channel condenser with EC fans for enhanced efficiency. The unit also includes speed control( VSD) for optimized partload operation, network capabilities with remote access, and weather-protected housing to ensure long-term durability. Mayekawa emphasizes that the mCHILLER TAKA offers a future-proof refrigerant solution with a low ammonia charge, ensuring compliance with stringent environmental regulations. The plug-and-play design simplifies installation and commissioning, while its factory-tested components contribute to safe and reliable operation. The mCHILLER TAKA series is available in multiple capacities, including TAKA 260R, TAKA 195R, and TAKA 130R, with cooling capacities ranging from 61.6 kW to 241.6 kW.
Utrecht wastewater plant launches largest heat pump
Dutch power utility Eneco has commissioned an industrial heat pump at a municipal wastewater treatment plant in Utrecht. The company said the project is the largest heat pump system in the Netherlands. Project partners were German machine provider Innomotics and US-based Johnson Controls.“ The system harnesses residual heat from 65 million liters of treated wastewater daily, generating 25 MW to 27 MW of heat,” the three companies said in a joint statement.“ This translates to 15 % of the district heating demand in Utrecht and Nieuwegein or approximately 20,000 households in total.”
The system relies on four heat exchangers, each equipped with two compressors driven by a 1-MW motor provided by Innomotics. It also uses ammonia as the refrigerant. The heat pump reportedly extracts residual heat from 65 million liters of treated wastewater daily, recovering an additional 1 MW from the motors and drives.“ Eneco spearheaded the development of the facility, Johnson Controls provided the advanced heat pump systems, and Innomotics delivered the cutting-edge motor and drive technologies that ensure its exceptional performance,” the companies said, without providing further
technical details.“ Combined, the companies have created a replicable model for modern urban renewable energy systems.” www. heat-exchanger-world. com Heat Exchanger World April 2025
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