FPS Vital News Issue 42, Apr 2016 | Page 4

UP TO SPEED WITH FPS welcomes NISSENS as its new air conditioning parts supplier. Most modern vehicles are equipped with air conditioning systems and knowledge and expertise of the components are gradually turning into a competitive advantage that generates good profits for the motor factor. With 95 years of experience, Nissens is recognised as a leading expert in engine cooling solutions and air conditioning (AC) and will now offer AC parts through FPS, backed by its complete thermal know-how and manufacturing experience. As a leading manufacturer of essential climate system components, Nissens offers a comprehensive range of high-quality air conditioning spare parts, covering more than 9,600 OE numbers, while simultaneously offering technical support for climate systems. With its focus on added features, such as quality, ‘First Fit’ and ‘First to Market’, the partnership between Nissens and FPS ensures that the UK motor factors are always well-informed on the latest market trends. TAKING THE LEAD ON AC COMPRESSORS Servicing the compressor correctly is crucial to the efficiency of the AC system. During an AC cycle, the compressor enables the refrigerant to change its state from gas to liquid and flow through the different components of the system as well as through the high and low pressure sides. equivalent. Furthermore, critical components, such as the pulley, clutch hub, bearing and wobble plate are improved to withstand higher stress, tensions and temperatures than expected of OE units. In spite of this, motor factors need to be aware of the most critical aspect of compressor service and installation – correct lubrication. CHECK THE ADDITIVE As all moving parts are fitted with millimetre precision, every aspect of the setup is expected to perform within the boundaries of an exceptionally narrow margin. Part of this setup is the lubrication, essential for all movements of the compressor. Factors must be careful when dealing with additives, as incorrect use can make them extremely harmful to compressor lubrication. When working with additives, there are three particular problems that are prone to occur: •  Too much UV agent: will dilute the oil; resulting in improper Schematic of a car air conditioning cycle To ensure that everything performs to the highest standards, Nissens conducts advanced life and performance tests as well as back-to-back tests against OE units, so that every single product in Nissens’ 400+ compressor range, covering more than 2,000 OE numbers, fully matches the OE 4 AIR CONDITIONING viscosity and in turn, poor lubrication and increased pressure in the system. •  Flushing agent residues in the system: can impair the Teflon coating in the compressor, especially if the system is not thoroughly flushed afterwards. Teflon deterioration causes particles to peel off, eventually clogging the system and causing the compressor to seize. •  Leak-stop contaminated oil: incorrect vacuum removal can leave moisture in the compressor system. As some leak-stop agents work by crystallising moisture in leakage areas, a poorly vacuumed compressor will experience extensive crystallisation consequently contaminating the circuit, reducing the lubrication abilities of the oil, causing the compressor to eventually seize. SYSTEM LUBRICATION Another important factor is the oil. PAG oil is the most common lubricant used in modern automotive air conditioning systems running on R134a and R1234yf. It is a fully synthetic oil that offers efficient and universal lubricating parameters. It is conductive, highly VITAL NEWS ISSUE 42