Food Marketing & Technology - India June 2019 | Page 43

www.fmtmagazine.in Ready) meals in two- and three- compartment trays. Henriksen: “We saw the A5 traysealer at the SEALPAC stand and were impressed by its flexibility. Owing to the tooling quick exchange system, we would be able to produce various products in different tray formats on a single day with limited downtime.” Today, MatBørsen has four SEALPAC A5 traysealers, which can be found in two different buildings on their premises. As such, Freddy André Henriksen visited SEALPAC’s traysealer production facility in Oldenburg, Germany, on several occasions: “For us, this production site accurately represents SEALPAC’s image of supplying functional and reliable packaging machines at a consistent price.” In Norway, for its traysealers, SEALPAC is represented by the company MPack AS, who have been a long-lasting partner of MatBørsen. Henriksen: “Saeming Myhre at MPack has always been an important consultant for us. He is not just selling equipment, but also continuously suggesting innovative packaging systems. Furthermore, MPack’s service technicians ensure an excellent maintenance of the equipment and assist us in optimizing our line efficiency. They do that in close cooperation with our own in-house service department.” MPack has a strong record in setting up full line solutions for its customers. This was proven in 2017 when a completely new packaging line had to be designed for a clickon soup tray Click-on soup tray MPack has a strong record in setting up full line solutions for its customers. This was proven in 2017 when a completely new packaging line had to be designed for a clickon soup tray. The idea for this tray started in 2016 at the IFFA exhibition, the leading trade fair for the meat industry. In Frankfurt, MatBørsen encountered Naber Plastics, a Dutch injection- moulding company. In presence of MPack, they started talking about a possible new solution for their existing ready-to-eat soup concept. Until then, the soup was supplied in bulk to retail stores and served at request in individual portions to consumers. However, due to the limited shelf life, any remaining soup in the bulk packs had to be thrown away just three days after opening them. In addition, at that time MatBørsen was only able to package the soup after cooling it down for a while, normally one day after preparation. The result of visiting IFFA Food Marketing & Technology 43 June 2019 2016: Naber Plastics started designing a two- part soup tray while SEALPAC worked on the sealing and lidding technology. Henriksen: “SEALPAC, together with MPack, took up the challenge. During this project, our communication with them was direct and easy. As an example, we wanted the lid of the click-on tray not to be fully fixated, as it would have to be opened again at retail. SEALPAC constructed the lidding system in such a way that the lid is clicked only partly without it coming off during transport or at retail.” Perfectly synchronized The new line starts with a SEALPAC ASLS1200 denester that carefully places the soup trays onto the in- feed conveyor, after which they are transported to the Leonhardt filling system. This is done with SEALPAC’s unique Walking Beam system, which guarantees the most accurate positioning of the trays underneath the filling heads. Furthermore, after filling the trays with soup, the Walking Beam ensures immaculate transport of the liquid product without spilling over the edge. The trays are securely sealed on a SEALPAC A7 traysealer with 5-impression tooling and transported to the lidding section. Here, the first SEALPAC DA-M770 lidding system