Food Marketing & Technology - India July 2019 | Page 36

Processing Major Challenges in Gluten-free Baking Baking gluten-free flours is drastically more different than baking wheat flour. As mentioned earlier, shifting to any other flour requires extensive changes in formulating the recipes, change of baking parameters, etc. Also, gluten- free baking poses many challenges to the bakers and food processors. Some are discussed below: Texture of Baked Product: Absence of gluten means the bread will not raise, will be gummy, and will not have air pockets. Gluten-free flours have specific flavours of their own, which are stronger than wheat flour. This characteristic is evident especially in bread, as they generally do not contain any added flavouring agents. In cakes, the result is less drastic, because of the use of baking powder and sugar. The gluten-free cakes are made by keeping in mind the correct combination of flours, sugar, fat and other ingredients. These cakes will be less fluffy but will be quite comparable with traditional wheat flour cakes. The crust formation will be different, but in general, the look and feel of the product is similar. Impact on Shelf Life: The gluten- free bread is made using different formulations in comparison to standard bread, which implies additional challenges in identifying and optimising preservative strategies for these products. Gluten-free baked products have a very low shelf life as the gluten-free bread get spoiled within one day. This makes the mass production and distribution of such products difficult. Sticky Nature: Some gluten-free flours are very dry in nature. They are also gummy, sticky, and less elastic. Because of their stickiness, these flours do not fare well with machines like depositors and dough sheeters. They may get stuck due to this. Therefore, the production of gluten-free bread is generally undertaken by retail bakeries or by people who have hands-on experience to deal with them. Whereas, the making of gluten-free cakes and cookies is relatively easier and do not have machinability problems. Higher Cost: The price of a gluten-free products is another challenge as they tend to be very expensive. It is not only the cost of gluten-free flour which affects the cost of the product, but it is the changes in the entire formulation that increases it. The addition of various other ingredients to mimic the action of gluten also drives the cost up. New Technologies to Improve Bread Making Gluten-free products, especially bread, have a very high demand in the market which is usually not met with high supply. There are very few manufacturers of gluten-free bread and those that actually work are even fewer. This area is constantly being explored by the researchers and innovations are happening in this sector, all across the world. Some examples of technologies used to develop a new type of crop, flour or use of different strains are mentioned below: Use of Gene Editing Technology: Food Marketing & Technology 36 July 2019 The recent developments in genome editing technologies have significantly improved our capability to make precise changes in the genomes of eukaryotic cells. With gene editing, genes are not added or modified; in fact, they are being edited/removed to suit the desired needs. Through this method, scientists have managed to remove the gluten triggering protein. But how is this going to help in baking is yet to be seen. Gluten-free Rice Flour: Hiroshima University researchers on the other side have been working on modifying the method for production of rice flour to achieve gluten-free bread. Their results are quite impressive as the crumb structure of this bread is as good as wheat bread. Gluten-free Bread Using Lactic Acid Bacteria: Some scientists have tried producing sourdough gluten-free bread using different strains of Lactic Acid producing bacteria. The resultant bread has a good yield, good height and increased shelf life. Other than these innovative techniques, using hydrocolloids, pre-gelatinised starches, heat treatment of flours, the roasting of some grains like quinoa before grinding them into flour, use of enzymes like glucose oxidase and transglutaminase, yield good gluten- free bread. Conclusion The demand for gluten-free products is on the rise not only due to the allergies, but also the growing trend is perceived to be healthy and hence gaining preference. All bakeries, whether in manufacturing or retail are now looking at gluten-free options. Gluten-free cookies are also becoming a new trend. All in all the gluten-free products are growing very fast and expected to expand further. * Owner and Bakery Technologist at Little Foods