complete, we produce a materials list, which goes to the purchase department who buy all the components necessary, which are then delivered directly to the workshop with the drawings ready for manufacturing.”
In the factory, detailed quality systems ensure inspections are carried out at every stage, from selecting the correct materials and producing the corrugated tube profiles that are responsible for the high efficiency of HRS’ s heat exchangers, through to the inspection of welds, electronics and pressure testing.
“ Once the final unit has been assembled and tested, then we move to the delivery phase,” adds Matt.“ Where necessary, smart technology and remote connections allow processes such as design sign-off, Factory Acceptance Testing( FAT) and even commissioning to be managed remotely, saving time, money and carbon emissions. Of course, there are situations when an in-person visit is necessary, and our experienced team are used to working across a wide range of business environments around the world.”
Units are carefully dismantled for shipping and delivery before being reassembled and installed on site. Some clients prefer to use their own engineers for installation and commissioning, and in some cases the HRS equipment is supplied as part of a larger project delivered by a subcontractor. Other clients may want a complete turnkey installation process.
“ Just as every heat exchanger or system we produce is bespoke to that situation, we apply the same approach to delivery, installation and testing,” continues Matt.“ From providing advice on cleaning and maintenance, using telemetry or remote virtual inspection for snagging, or simply discussing ways to improve the operation and efficiency of our equipment and systems, the way we work on every
project is slightly different.”
Even after the unit has been commissioned and any necessary training provided for operators and engineering staff, the involvement of HRS doesn’ t end, and the company provides bespoke options for maintenance and servicing depending on the level of support required by the client.
“ Ultimately, our aim is to give the client the exact solution for their processing challenge, and that requires flexibility in our approach, creativity in our design, and strong project management skills,” says Matt.“ If you’ re looking for an outside-the-box solution, then we look forward to hearing from you.”
www. hrs-heatexchangers. com
Matt Hale, Global Key Account Director at HRS Heat Exchangers
Just as every system is bespoke, so is the approach to delivery, installation and testing
38 FDPP- www. fdpp. co. uk