Food & Drink Processing & Packaging Issue 63 2026 | Seite 16

Deep Water Blue raises boiler safety and performance with CEA-endorsed training

practical sessions and a one-hour examination, all helping operators on their path to competence. Successful candidates receive a CEA‐branded ID card and certificate that remain valid for five years, giving employers tangible evidence of training and due diligence.
From test results to safer, more efficient plant The two-day course tackles the core causes of boiler water treatment failures and unplanned downtime by focusing on real plant conditions, testing routines and corrective actions that align with BG04 and industry best practice. Better water treatment knowledge does more than improve compliance, it directly protects people, plant and performance.
Accredited by the Royal Society of Chemistry and endorsed by the Combustion Engineering Association, Deep Water Blue’ s intensive two-day Steam Boiler Water Treatment Training course is designed for boiler operators, engineers and managers, with the content translating BG04 Boiler Water Treatment Guidance and HSE INDG436 requirements into clear, usable actions in the boiler house.
Addressing the BG04 skills gap Training that focuses on the requirements of BG04 addresses a growing gap in steam system management, not just in carrying out tests, but in truly understanding them. Many engineers can record pH, TDS or alkalinity readings, yet do not feel confident enough to interpret trends, identify early warning signs or make operational adjustments. As experienced boiler operators retire and maintenance
16 FDPP- www. fdpp. co. uk teams take on broader responsibilities, practical steam expertise is being diluted.
BG04 has been designed to provide clear guidance on boiler water treatment and monitoring, however in busy environments, testing can become a compliance exercise rather than a proactive risk control measure. Results are logged but not always analysed; parameters are met, but system operation is not fully understood. The challenge is not the guidance itself, it is translating it into informed, day-today operational decisions. Effective training bridges that gap, turning data into insight and compliance into confident plant management.
Drawing on more than 20 years of specialist experience in boiler water treatment and steam systems, Deep Water Blue combines rigorous technical content with highly
For example, without understanding the link between high total dissolved solids( TDS) levels, foaming and carryover, rising readings can be dismissed as routine variation, when in reality poor control can lead to priming, water hammer and damage to valves and pipework, with corrosion or tube failure becoming a real safety risk in more serious cases. An engineer who understands the data intervenes early, not after damage occurs.
Efficiency is equally affected. Even a thin layer of scale dramatically reduces heat transfer, increasing fuel consumption and carbon emissions. Correct hardness control, blowdown management and internal chemical treatment help maintain clean heat exchange surfaces and reduce wasted energy.
Asset life follows the same pattern: poor pH and alkalinity control will lead to corrosive conditions if allowed to persist, while effective