Reusable packaging that transforms beverage retail
As sustainability moves to the top of the retail agenda, reusable packaging has become a practical and proven way to cut waste, reduce costs, and improve efficiency across the supply chain. For retailers, it delivers even more: cleaner shelves, faster restocking, and more attractive displays that help sell more while complying with sustainability goals and packaging regulations.
Tosca is at the forefront of this shift. As a global leader in reusable and 100 % recyclable plastic packaging and pooling solutions, Tosca provides packaging solutions that keep products moving safely, efficiently, and sustainably from factory to shop floor. Its integrated beverage solution- combining the UDP half pallet with durable plastic beverage trays- shows how reusability can drive both operational performance and commercial success.
The power of reusable plastic packaging
Reusable plastic packaging offers increased consistency, durability, and hygiene compared to single-use packaging. Made from 100 % recycled
8 FDPP- www. fdpp. co. uk and fully recyclable plastic, Tosca’ s packaging is designed for repeated use, maintaining strength and quality through every cycle. Unlike cardboard or wood, plastic doesn’ t absorb moisture, warp or splinter- making it ideal for food and beverage environments where both hygiene and presentation are paramount.
By switching from single-use packaging to reusable plastic solutions, retailers and brands reduce their dependence on disposable materials, cut carbon emissions, and eliminate packaging waste. Independent analysis shows that, compared to a single-use display of 100 products, the UDP half pallet can reduce carbon emissions by 400 – 600 kilograms of CO 2 equivalent, delivering measurable sustainability gains without compromising efficiency.
Pooling: sustainability that makes business sense
Tosca’ s pooling model takes reusability one step further. Instead of owning packaging assets, customers pool them through Tosca’ s managed network. Once used, each pallet, crate, or tray is collected, inspected, washed, and redistributed by Tosca-ensuring every item remains in circulation for as long as possible.
This system reduces capital investment, eliminates storage and maintenance costs, and guarantees consistent availability, even during seasonal peaks. By keeping assets in use across multiple customers, pooling significantly reduces waste, streamlines operations, and ensures that every component of the supply chain contributes to a truly circular economy.
Smart, clean, and efficient beverage merchandising
Within this model, Tosca’ s UDP half pallet and plastic beverage tray combination provide a complete, retail-ready beverage display system that brings the benefits of reusable packaging directly to the shop floor. Built for efficiency, the UDP half pallet combines a load capacity of up to 500kg with a compact 800 × 600 mm footprint, enabling faster handling and easier movement through warehouses, distribution centres, and stores.