3 . Internal combustion trucks - check the fluid levels - fuel , water , engine and transmission oils .
4 . Electric trucks - check that the battery is adequately charged and leak free , the charger is switched off and the charge lead disconnected and properly stored , and the battery retention device is in place .
5 . Forks : Check the forks for cracks particularly on the heels and mounting hooks , check that they aren ’ t bent or have damaged fork tips and missing or damaged fork positioning locks and that the forks are lifting and tilting properly . Don ’ t forget to ensure attachments are working properly ( if you have any ).
6 . Forklift Chains & Fixing Bolts play a crucial role in lifting heavy loads , and even minor damage can compromise their strength . Are the chain links in good condition ? Any signs of wear , stretching , or cracks could indicate weakness . Is there excessive rust ? While some surface rust is normal , deep corrosion can weaken the chain . Are the chains well-lubricated ? Proper lubrication reduces friction and extends the lifespan of the chain .
7 . Hydraulic cylinders , valves and seals , are vulnerable to the ingress of dirt . This dirt can cause components to deteriorate and fail . It is therefore important to inspect hydraulic systems for
obvious leaks , and make sure hydraulic fluid levels are correct when the forks are in the parked position .
8 . Load Backrest Extension - Protects You and Your Load . The load backrest extension is designed to prevent materials from falling backward onto the driver . However , a damaged or obstructed backrest can create serious hazards . Check for structural integrity : Is it bent , cracked , or lose ? Even minor deformities can affect its ability to support loads . Obstructions : Are there foreign objects such as bricks , blocks , or debris caught in the structure ? These can interfere with safe lifting and loading .
9 . Inspecting the Cabin & Overhead Guard - The cabin is the operator ’ s workspace , and its condition directly impacts safety and comfort . A thorough check should include : Overhead Guard Stability : Ensure the guard is securely attached with no loose bolts , cracks , or dents . This guard is essential for protecting the driver from falling objects . Seat Condition & Restraints : Look for any damage to the seat , seatbelt , or adjustment mechanisms to ensure proper support and restraint in case of sudden stops . Pedals & Controls : Confirm that pedals , levers , and control buttons move smoothly without excessive wear or obstruction . Flooring & Footwell : Check for loose debris , oil spills , or wornout mats that could lead to
slips or hinder safe operation . Visibility from the Cabin : Ensure the windscreen ( if applicable ) is clean and free from cracks that could obstruct the operator ’ s view .
10 . Testing Audible & Visual Warning Systems . Warning signals and visibility aids are crucial for alerting pedestrians , co-workers , and other drivers to the forklift ’ s movements . Make sure to inspect : Horn & Audible Signals : Press the horn to confirm it works clearly and loudly . If the forklift has reversing alarms or other audible alerts , test them too . Lights : Check headlights , brake lights , indicators , and hazard lights to ensure they function properly , especially in lowlight or indoor environments . Mirrors & Visibility Aids : If fitted , inspect all mirrors for cracks or misalignment and make necessary adjustments for maximum visibility . Additional visibility aids , such as cameras , sensors , or warning beacons , should also be tested .
“ Remember , regular daily forklift checks help catch minor issues before they become serious hazards , but only a LOLER inspection can certify that your equipment meets legal safety standards . For expert advice on daily checks or to book your LOLER inspection , contact Impact Handling today at www . impacthandling . com .”
FDPP - www . fdpp . co . uk 9