Food & Drink Processing & Packaging Issue 54 2024 | Page 40

Maximising efficiency in food processing with Donghua ’ s chain solutions

The food processing industry thrives on efficiency , reliability , and minimal downtime . Disruptions in the production schedule can lead to significant productivity losses and increased operational costs .
Recognising these challenges , Donghua Limited , the UK arm of the Hangzhou Donghua Chain Group , offers chain solutions tailored to meet the rigorous demands of food processing operations .
Robust Chain Solutions
Unexpected maintenance is a wellknown disruptor of productivity . It disrupts production schedules , increases downtime , and drives up costs . Donghua ’ s Food Chains are engineered to counter these issues , providing unmatched performance even under the most demanding conditions . Their robust design ensures food processing operations run smoothly .
Comprehensive Product Range
Operating from a 25,000 sq ft warehouse in the West Midlands , Donghua Limited boasts an extensive inventory of Conveyor Chains , Roller Chains , and Attachment Chains . These products come in a variety of materials and finishes , designed to meet the diverse needs of the food processing industry .
Special Coatings for Durability
Donghua chains are available with special alloy coatings that provide superior protection against corrosion caused by aggressive wash-down procedures . These coatings ensure longevity and reliability , even in the harshest environments .
Advanced Lubrication Techniques
H1 food-grade lubrication is applied through a hot-dipping process in their UK Chain Workshop . This method ensures lubricant
40 FDPP - www . fdpp . co . uk penetrates all parts of the chain , providing superior protection and extending the chain ’ s life . The technique ensures the chain maintains optimal performance , reducing the frequency of maintenance and replacement .
Pre-loading for Extended Wear Life
All Attachment Chains from Donghua are pre-loaded , significantly reducing fatigue and extending wear life . Chains that lack sufficient pre-load can elongate during initial use , requiring early replacement . Donghua ’ s pre-loading process mitigates this issue , ensuring the chains remain durable and reliable over extended periods .
Precision Matching
Donghua ensures that Attachment Chains are matched to very close tolerances . This precision allows attachment links to engage with sprockets simultaneously , eliminating undue stress – a major cause of fatigue failure in attachments . This matching process enhances the overall reliability and performance of the chains .
Innovative Chain Solutions
Donghua offers specialised chains designed to meet the needs of the food processing industry :
Polymer Conveyor Chain : prevents the ingress of foreign matter and reduces maintenance costs and downtime . Made from food-grade engineering plastic , this lube-free chain is ideal for maintaining cleanliness and efficiency .
Universal Attachment Chain : a versatile solution that can replace 99 % of other manufacturers ’ chains . Built in the UK , it caters specifically for chain distributors .
Drytec Chain : custom-built to customer specifications and manufactured to the highest standards with bespoke attachments .
Produced to narrow tolerances , chains from the same production batches consistently meet or exceed 1 / 3 DIN standards , ensuring consistent quality and performance .
Availability and Distribution
Donghua ’ s Food Industry chains are supplied through a growing UK and Ireland network of product partners , stockists and distributors , making it easier than ever for businesses to access these high quality chain solutions .
For more information on how Donghua can enhance your food processing operations , visit : www . donghua . co . uk / food-industry