Once it is set up , all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning
recipes enable even those with very little training to use the cart . This is helpful in today ’ s tight labor market and allows the technician to move on to other tasks once the cleaning process begins .
The use of easily executable recipes ensures a superior , repeatable clean that essentially “ error proofs ” the process . This is particularly important when the technician may be new or less familiar with the production equipment .
“ Depending on the product being conveyed , sometimes all you need is a wet rinse , or sometimes you need a specific cleaning solvent . All that information is saved , so after the first cleaning , it can be automatically repeated . Just push a button to start the appropriate recipe , whether you have one conveyor running multiple products , or dozens of conveyors running various products ,” says Adair .
To facilitate food safety compliance , the smart cart also documents all critical CIP information such as water volume and temperature , chemicals used , and cleaning time by date in an easily retrievable data log .
The use of easily executable recipes ensures a superior , repeatable clean that essentially “ error proofs ” the process .
Since decreasing production downtime between conveyor cleanings is a priority for food processors , Cablevey provides new capabilities with the cart that expedites the CIP process .
Currently , the CIP process floods the tubular conveyor system but is not designed to specifically clean the discs . “ Operators would manually clean each disc and advance the system [ disc by disc ] when the discs had to be cleaned of particularly viscous substances ,” says Adair .
Now , as an option on the cart , a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs . This helps to remove stickier substances like chocolate that could remain after routine CIP cleaning .
“ The disc washer sprays highpressure water directly on the discs , so it acts like an automatic car wash . At the push of a button , the discs and cable are run through and spray cleaned , which reduces CIP time and eliminates the need to manually clean the discs ,” says Adair .
To further reduce downtime , Cablevey also offers a new sanitary blower option .
“ After the wet CIP process , a sanitary blower attachment on the smart cart can dry the discs and other parts of the system 75 % faster than typical air drying ,” says Adair . He points out that the faster the conveyor is cleaned and dried after a product change , the sooner it can be put back into service , which improves profitability .
While the food processing industry is aware that automated CIP can improve conveyor system production uptime , barriers to implementation have slowed adoption . Utilizing a mobile smart cart with integrated water hookups will help processors to easily implement CIP in tubular drag conveyors throughout their facilities : expediting conveyor cleaning , production changeover , and sanitary compliance .
The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility .
For more info , call + 1 ( 641 ) 673- 8451 ; in U . S . call toll free : + 1 ( 800 ) 247-3344 ; fax : + 1 ( 641 ) 673-7419 ; email : info @ automatedhandling . com ; or visit www . cablevey . com .
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