Unlocking Operational Excellence : A visionary approach
By Nick Osborne , Managing Director of PEAK Visual Management
At PEAK VM , our commitment to operational excellence is not just a mission statement but a tangible reality . We ’ ve built assurance with many producers in this sector from Britvic to Ardagh , Baker and Baker , and Muller . Our Visual Management Solutions continue to play a pivotal role in transforming their production landscapes .
I spent my formative years as a Production Engineer at Toyota Motor Manufacturing UK , then moved into Lean Consultancy before setting up PEAK VM in 2009 . My years of experience are rooted in the principles that define Lean and Operational Excellence .
Drawing on my extensive background , here are my key insights into Visual Management Solutions , and their power to elevate efficiency and excellence in any operational landscape .
1 . Cleaning Stations : Hygiene and Demarcation for Allergen Control
In the Food & Drink industry , maintaining impeccable hygiene is more than just a regulatory requirement . Cleaning Station Shadow Boards , equipped with clear visual instructions and demarcation , facilitate a seamless transition between different production zones , especially crucial in allergensensitive environments .
These stations serve as a visual reminder of hygiene protocols , reducing the risk of crosscontamination and ensuring compliance with industry standards .
2 . Short Interval Control : Precision Monitoring in Fast-Paced Production
Fast-paced production environments demand real-time monitoring . Short Interval Control ( SIC ) visual boards provide a snapshot of production
40 FDPP - www . fdpp . co . uk volumes at regular intervals . These boards , strategically placed within the production floor , empower decision-makers to identify trends , pinpoint bottlenecks , and make informed decisions swiftly .
SIC enhances agility , allowing teams to adapt to changing demands promptly , ultimately improving overall production efficiency .
3 . PPE Signage : Safeguarding the Facility and Its Workforce
Creating a safe working environment is a top priority in Food & Drink manufacturing . PPE Signage serves as a visual guide , outlining the necessary protective equipment before entering specific areas . By clearly communicating safety requirements , these visuals also contribute to a culture of hygiene compliance and awareness .
Health & Safety Managers can leverage PPE Signage to reinforce the importance of adhering to safety protocols , reducing the risk of accidents and fostering a secure workplace . 4 . Wall Graphics : Setting the Tone for a Professional Environment
The aesthetics of a workspace can significantly impact employee morale and productivity . Wall Graphics offer a dual function by contributing to a visually appealing environment and conveying essential information . From displaying company values to illustrating process workflows , welldesigned wall graphics contribute to a professional ambience .
This visual enhancement can positively influence employee engagement and commitment to quality standards .
5 . Shadow Boards : Critical Equipment Storage for Uninterrupted Production
Efficient organisation and access to critical tools is imperative for maintaining functioning production lines . Shadow Boards provide a designated space for storing tools and equipment , reducing the risk of misplacement and ensuring quick access when needed .
Facilities Managers and Process Engineers can capitalise on this visual solution to optimise workflows , minimise downtime , and enhance overall equipment effectiveness .
Visual Management Solutions are the silent orchestrators of Lean processes in the Food & Drink manufacturing industry . From maintaining hygiene standards to optimising production workflows , these visual aids empower decisionmakers to steer their organisations towards operational excellence .
To review or unlock operational efficiencies , schedule a 30-minute no-obligation consultation with our experts and explore how PEAK VM can facilitate your Lean journey . Visit us at www . peakvm . co . uk .