One example is batch sieves , which are used to separate particles of varied sizes in food production processes . Batch sieves are vital for ensuring consistent product quality and maximising production throughput , by removing impurities . To ensure food producers benefit fully from the advantages of sieves , the equipment should be bespoke designed to the unique needs of the processing application integrated within existing or new equipment .
For instance , rather than a food production line , let ’ s use the example of chemical processing . It may be necessary to remove ferrous material from the chemical produced during production . In this case , the batch sieve can be equipped with magnets to remove any potential ferrous material quickly and effectively . Similarly , fine material detection systems are frequently used within bulk material transfer – such as sugar .
Further contamination can be prevented by adding panels with extraction points to the sieve system , and complete hood systems can also be considered . This design feature can effectively contain airborne particles . This safeguards the produce itself , ensuring only quality and clean , uncontaminated product passes through , minimising and protecting the surrounding environment from contamination and dust or surface residue on personnel .
However , the sieve must be designed appropriately for the application and to suit manufacturer ’ s unique production requirements . This is where the support of a trusted material handling expert proves essential . Their partnership and design engineering expertise and experience can help the manufacturer consider factors such as mesh size , material composition and sieve capacity affecting machinery specification .
Furthermore , these bespoke design modifications to the sieve system can be applied specifically to maximise throughput and minimise clogging in the production line — thus tackling bottlenecks before they become an issue and preserving desired quality .
ENHANCED EFFICIENCY
A cereal manufacturer based in Yorkshire , UK , turned to Gough Engineering to help design and implement a brand-new conveying , elevating , and feeding system . The new system was required to seamlessly connect the production and packaging sections within the factory .
Gough Engineering ’ s solution included commissioning four Gough Swinglink ® Bucket elevators ( GBE ), capable of moving a range of cereal products at a rate of 1,000 kilograms ( kgs ) per hour . The elevator systems would employ a continuous line of swinging pendulum buckets , ensuring the efficient transfer of large volumes of product .
Moreover , these elevators can be arranged in various layouts to accommodate specific production requirements , offering versatility and adaptability . Another essential component of this solution was the integration of a Gough Linear Feeder ( GLVF ), which can deposit cereals at a rate of 500 kilograms ( kgs ) per hour .
With the new system , the cereal manufacturer was able to greatly improve its production throughput . The feeders also function as screens for chocolatecoated cereals , sifting out any abnormally sized pieces and redirecting them to a separate system . With these technologies , manufacturers are better equipped to meet surging demands , while ensuring that quality and productivity remain priorities .
To find out more about Gough Engineering ’ s bespoke material handling solutions , visit its website .
FDPP - www . fdpp . co . uk 23