Changing the game for HMLV manufacturers
Navigating the challenges of HMLV manufacturing with automation solutions
In recent years , the manufacturing industry has undergone a significant transformation , driven in part by advances in high-mix , low-volume ( HMLV ) manufacturing . This trend has impacted the entire supply chain operation , from procurement to sales . Here , Adnan Khan , business development manager at Beckhoff Automation UK , discusses how manufacturers can leverage technology to manage their supply chain effectively , save on costs , and deliver products to customers on time and in the way they want it .
HMLV manufacturing involves producing a variety of products in small quantities . This approach allows manufacturers to cater to individual customer needs and preferences while minimising inventory costs . However , it also presents significant challenges to supply chain operations . Each product requires unique components , which can make it difficult to manage inventory and track products throughout the process .
To meet the evolving demands of their customers , numerous HMLV manufacturers are embracing increased automation . However , conventional fixed automation products can be excessively costly or lack flexibility . Automation suppliers are now addressing this gap in the market with solutions that provide flexibility , modularity , a small physical footprint , and mobility . This is made possible by onboard software intelligence , more lightweight and responsive hardware , and low-code / no-code applications .
The Beckhoff XTS linear transport system is an instance of such a solution . It is a flexible conveyance technology that
44 FDPP - www . fdpp . co . uk empowers manufacturers to handle diverse product combinations and packaging formats on a single line , without requiring any mechanical changeovers .
The XTS comprises configurable motor modules that are assembled into a continuous track , which can take on various shapes such as circular , rectangular , or complex , curved geometries based on the requirements of the specific application . The movers on the XTS have the ability to operate autonomously , allowing them to accelerate , brake , and adjust their speed independently .
They can also form groups and synchronise with other equipment such as conventional conveyors . Manufacturers can process a larger variety of products without needing to expand their facilities due to the XTS ’ s configurable track , which conserves floor space and facilitates software-based changeovers .
Manufacturers in the global confectionery industry face numerous trends that can change rapidly , necessitating the production of many different products that require packaging in a wide range of packages and pack sizes .
Cereal bars are a prime example of the diverse range of products in the confectionery industry . They are available
in various flavours and packaging formats such as single-serve portions , variety packs , multi-packs , and family packs , with different numbers of bars in each pouch . The bars themselves can differ in length and width and may require packaging in various box sizes and shapes based on retailers ’ needs . To meet these demands , high-speed packaging systems with rapid format changeover capabilities are essential .
Traditionally , supply chains require individual and manual changeovers of movers for each packaging format . However , with the XTS , this can be done at the push of a button through its corresponding software functionality , resulting in significant time savings and improved overall machine efficiency .
The trend of HMLV manufacturing has brought about new challenges and opportunities for manufacturers , particularly in managing their supply chains effectively . However , with the development of innovative automation solutions like the XTS , manufacturers can address these challenges while also providing more customised products and reducing inventory costs .
Linear transport systems allow manufacturers to handle diverse product combinations and packaging formats on a single line , resulting in improved efficiency and time savings . As the manufacturing industry continues to evolve , the adoption of these advanced automation technologies will likely become increasingly essential for manufacturers looking to stay competitive and meet the changing demands of their customers .
www . beckhoff . co . uk