Food & Drink Processing & Packaging Issue 41 2022 | Page 20

Metering accurate steam use in dynamic industrial processes

In commercial brewing — as with other food , chemical , or industrial processes — control over steam heating can have significant influence on process costs and consistent quality in the final product . But its measurement and control can also be impacted by unique circumstances of those applications . Here is how changing just one aspect of steam measurement brought economy and consistency to multiple aspects of a brewer ’ s overall process .
DON ’ T COMPROMISE YOUR PROCESS
In general , having uninterrupted , accurate steam measurement can make noticeable differences in the viability of specific processes and other facets of business operations :
• Steam Costs . With energy use being such a huge factor in so many industries and
20 FDPP - www . fdpp . co . uk prices rising significantly , having pinpoint control over steam measurement can minimize excessive consumption and its associated costs .
• Process Efficiency . Retrofitting existing temperature-critical applications with the addition of a compact drop-in meter unit can refine steam measurement and control to improve process efficiency and consistency without extensive capital investment — even in space-constrained applications .
• Product Quality . The volume , timing , and consistency of steam delivery can impact the quality and consistency of the final product . Problems can manifest themselves as noticeable differences in physical composition or taste related to inconsistent steam heating .
Each industrial process can have its own unique demands that impact the rate and volume of steam required and the way in which it is measured . As with other gas or liquid process line measurements , steam piping ’ s size , shape , and constrictions / restrictions can impact the accuracy of a meter ’ s output . Paying attention to such influences can lead to better , more accurate , and more cost-effective meter selection .
In food and beverage applications , however , deviations in precise steam measurement can do more than just impact production costs and profit margins . Resulting inconsistencies that influence the taste or texture of a product can actually damage consumer perceptions and brand reputations . In the brewing industry specifically , the acquisition of