Food & Drink Process & Packaging Issue 28 2020 | Page 16

How to... reduce plastic packaging wall thickness by 25% using injection compression moulding Sumitomo (SHI) Demag’s UK packaging WHY IS IT BENEFICIAL TO PACKAGING? expert Kevin Heap talks through the Global forecasts for rigid plastics, which commercial and ecological benefits of is the category thin walled containers sits injection compression moulding and how in, is predicted to rise at an annual rate the technique compares to traditional of 3.7% from 52.9 million tonnes in 2017 moulding of ultra-thin plastic packaging. to 63.4 million tonnes in 2022, according to research by Smithers Pira*. The value WHAT IS INJECTION COMPRESSION of materials used to produce rigid plastic MOULDING? packaging is also forecast to grow across The method of pressing material in a the same period at an annual rate of 3.9% mould is quite a common industrial to reach $202 billion. PE is projected process, typically using rubber and resin to be the largest-growing segment and a combination of heat and pressure during this forecast period. Light- to mould products. It has generally been weighting and consumer convenience used to produce thicker sectioned parts are important factors in this expansion, on slower cycle times, for example, optical with the combination of environmental lens or thermoset applications. However, pressures and high polymer prices placing the technique hasn’t been applied to increasing pressures on packaging the mass-production of polypropylene manufacturers.- packaging applications, until recently. 16 FDPP - www.fdpp.co.uk