Food & Drink Process & Packaging Issue 27 2020 | Page 16

The concept, developed together with part of the manufacturing process of the Naber Plastics, a well-known injection- tray, a label is included that enhances moulding company in the Netherlands, its design possibilities, but also provides is suitable for modified atmosphere a higher barrier. As the label is fully packaging, making it ideal for delicacies. integrated into the polypropylene, it is In short, EasyLid® is a tray-sealing resistant to moist. This is particularly technology that enables sealing and beneficial to chilled deli foods, as the lidding in one single step, hence creating label will not detach from the tray and a maximum efficiency in the packaging high-quality appearance is guaranteed. process. The system requires special, patented trays that, next to the common the packaging process: a true innovation sealing edge, have an additional from every perspective. Recognized for its perforated ring. A peelable seal is applied impact on the environment, the EasyLid® to the regular sealing edge, whereas the system has already been award with additional ring is hermetically sealed in various international packaging prizes. the same process. Upon opening the How to make three out of two – EasyLid ® allows for more sustainable packaging of deli products by saving a full step in the process tray for the first time, the lid function is IMPROVED RECYCLABILITY, ATTRACTIVE automatically activated. This allows the LOOKS consumer to reclose the tray and keep its To produce the EasyLid® trays, Naber contents fresh during its entire shelf life. Plastics uses 100 percent polypropylene (PP). “In doing so, we are following By eliminating the common snap-on the European guidelines on packaging lid, EasyLid® is significantly more cost materials for protein products, as well efficient and resource saving than as the changing requirements of major comparable packaging. This stems from a retailers, who are demanding mono series of benefits. For food manufacturers, materials for improved recyclability“, as the investment costs are reduced by not Marcel Veenstra explains. “However, requiring a lidding system. Furthermore, a resource-saving use of materials the ground-breaking concept saves on and better recyclability of the plastic time and space in their valuable production do not have to go at the expense of area, reduces the need for storage capacity attractiveness.” and minimizes packaging waste. In other Achieving better climate protection Especially in the segment of delicacies, & Communications Manager at Sealpac words, the EasyLid® concept contributes EasyLid® trays are perfectly suited for through more sustainable use of for example when packaging products International, explains. SEALPAC, a to greater sustainability and efficiency in in-mould labelling (IML). In that case, as resources is a global challenge, but such as salads, antipasti, seafood, cheese leading global supplier of traysealers food manufacturers have a special or meat, often only plastic packaging and thermoformers, as well as innovator responsibility here. Packaging made can provide the required product safety. in packaging technologies, sees itself of plastic protects the product against The challenge for manufacturers lies in as a pioneer. “For some time now, our spoilage throughout its entire shelf finding functional, yet at the same time research and development activities life, as well as against damage during more sustainable packaging systems have been focused on the optimization of storage and transport, thus ensuring that combine ecological and economic conventional packaging systems towards safer and longer-lasting food. The aspects. more sustainable alternatives, leading to downside: according to the European film, tray and in-mould label, in this case mono PP, easy recycling is made possible, as recommended by the various packaging guidelines in food production. The EasyLid® solution runs on all of SEALPAC’s fully automated A-series traysealers. Depending on the application, outputs of up to 160 packs per minute are achieved. “EasyLid® is already celebrating success across Europe. With hundreds of millions of trays produced so far, it is an established concept that proved itself even before the industry made resource- saving production methods a priority. As a result of the latest market trends, it is now in even greater demand, which makes us very happy. Because nothing is as powerful as coming up with a clever innovation at the right time“, Marcel Veenstra concludes. www.sealpacinternational.com innovative solutions such as FlatSkin® Commission, citizens in Europe produce In case of deli products, trays with and eTray®. Our developments always 25 million tonnes of plastic waste each reclosable lids are a common sight. This follow the same premise: they must be year. The European Strategy for Plastics packaging system allows for convenient technically feasible, but also economically in a Circular Economy by the European handling, safe storage of opened packs viable.” Commission intends to lay the foundation and excellent protection of the product for a new and sustainable plastics against premature deterioration. Such EASYLID® – SAVINGS ACROSS THE industry. One of the aims of this strategy trays are often supplied with a snap- ENTIRE CHAIN is to change the way plastic packaging on lid, in addition to the top film that SEALPAC successfully introduced a whole is handled within the European Union. provides the hermetic seal. “This third new packaging system several years However, there are a number of food component, however, clearly contradicts ago, which is now receiving increased applications for which there currently with the general pursuit for plastic attention due to the discussion about is no suitable alternative to plastic. reduction”, as Marcel Veenstra, Marketing plastic waste: EasyLid®. 16 FDPP - www.fdpp.co.uk By using the same material for the lidding FDPP - www.fdpp.co.uk 17