Food & Drink Process & Packaging Issue 26 2019 | Page 22

With Nidec Leroy-Somer, Ahlstrom-Munksjö consolidates its attachment to the local economy and wins export markets Meeting market expectations… keeping electronics and aeronautics, offering course of manufacture, at very high at the head of the pack of innovators in rapidly expanding markets for this plant, speed between the steel rollers (situated its field… always serving its customers which exports the world over. transversally the length of the machine) better. To keep pace with its order through 4 production stations aligned book and pursue its development, the GIANT-SIZED… Ahlstrom Specialties plant at Saint- To set the scene, picture a rectilinear (coating, drying, finishing, winding). In Séverin in Charente has recently been machine, several meters wide, several this enormous machine, the transverse expanded. This allows it to play its part meters high, and around 100 meters rollers serve to propel the paper strip and fully in the dynamics of its employment long. At one end of the machine you have regulate its tension (it must not be torn) catchment area. The plant today a spool unwinder from which emerges along a perfectly managed production run. comprises four complete manufacturing a strip of paper two to three meters lines, and all four are comprehensively wide, and measuring just several tens equipped with Nidec Leroy-Somer of microns thick. This strip of paper then motors. Let us consider why. passes between hundreds of steel rollers, Ahlstrom-Munksjö produces fibre- based materials and special innovative and ecological papers. It is the leading industrial group in its field, with its HQ in Finland. The group employs 8000 members of staff and operates 45 production units in 14 countries. In France, its Saint-Séverin site (in the south of the Charente department) specialises which convey the paper strip while ensuring that it remains at the correct tension right along the production line. As it zigzags through the machine, the paper strip covers a total distance of more than 200 meters, moving at a speed of several meters per second. Without going into detail in this article, suffice it to say that from the sheet being over a distance of around 100 meters … WITH REAL FINESSE Needless to say, the perfect synchronisation of the rotation of these rollers is one of the keys to success. The slightest unexpected speed deviation with a single one of these rollers would cause the paper strip in production to tear, with a major impact on the production costs. In short, to manufacture high-quality, hi-tech paper it takes fine-scale control, in the very heart of the machine while manufacturing progresses, of unwound at the start of the parameters such as humidity level and field. Its main clients are principally to be line to being wound onto a drum at the the highest operational uniformity of the found in the sectors of the food industry, end of the line the paper travels, in the motors and geared motors involved in in the production of parchment paper. The site is indeed the world leader in its porosity. Just as important is to ensure rotating the drive rollers. MAINTAINING CONTROL OVER YOUR PRODUCTION FACILITIES The Ahlstrom Specialties plant has chosen to design and manufacture its machines itself, and to draw on local players in this endeavour. “We take great care with the quality of our products and with controlling our costs,” explains Gérard Giry, Maintenance and Engineering Manager at Ahlstrom Specialties. He adds: “We need to have complete control over our production line.” 22 FDPP - www.fdpp.co.uk