Food & Drink Process & Packaging Issue 26 2019 | Page 17

Another advantage, says Koller, is that the system is very gentle in its handling of the products, which helps largely to prevent any damage to the soft fruits. The handling of wet fruit means that extensive cleaning work is frequently necessary – something else for which the FFW is well suited. Stephan Koller says that the waterproof tool is “very hygiene-friendly”. The weigher’s contact parts can be completely dismantled without the need for tools and can be cleaned in an industrial cleaner, while the main body can be hosed down. At the end of the production line, the Ishida DACS-G checkweigher Pfalzgraf Konditorei is committed The patented technology behind Ishida’s checks the packed cakes to ensure to meeting the highest standards of x-ray inspection systems is based on that they comply with regional weigh quality, and guarantees to its clients software incorporating an intelligent directives. Stephan Koller says that the that its products are free from foreign genetic algorithm. By analysing image authorities are extremely happy with bodies. A metal detector was not an data over a number of generations, the results of the weight checks. The option for Pfalzgraf, says Stephan Koller. the machine achieves an extremely checkweigher ensures not only high “We don’t want to check just for metal high level of inspection accuracy. Since precision at maximum speeds, but is contaminants, but for a whole range of similar contaminants are usually found also very flexible. The operator can other items, too.” This is why the Ishida again and again in the cakes and tortes, switch between two weight ranges at IX-GA 4075 x-ray inspection system the touch of a button, which means that has been installed as the final station the DACS-G can be used for a wider on the line. Even at high speeds, the range of products. In case of external system reliably detects foreign bodies disturbances (such as during clean with a diameter of less than1 mm. For down), a unique Ishida-patented Force example, the tortes and cakes may Dislocating Limiter (DFL) automatically contain tiny pieces of granite that have disconnects the weighing sensor from entered the product with the fruit. The the weigh belt to protect the sensitive IX-GA 4075 also identifies pieces of loadcell from excessive load damage. metal, glass and higher density plastic. the system can be optimised to look for these objects. “This allowed us to modify the system to suit the specific properties of our products,” says Stephan Koller. “Each generation contributes to creating an increasingly accurate comparison log.” The system can be calibrated quickly and easily by passing an x-ray beam through a test object two to three times. A data log verifies that the production processes were performed in the correct manner and also supplies information for process optimisation. It did not take long for the employees of Pfalzgraf Konditorei to familiarise themselves with this largely maintenance-free Ishida x-ray inspection system. Following an automatic setup procedure, the easy- to-operate machine is ready for action in just 90 seconds. Fine-tuning can be carried out during production. Up to 100 programmable pre-sets allow rapid product changeovers. www.ishidaeurope.com FDPP - www.fdpp.co.uk 17