Food & Drink Process & Packaging Issue 25 2019 | Page 47

“What makes the method so exciting is that approx. 75% of the organic waste is turned directly into methane gas, which can be directly utilized as an energy source, says Ilya Savva CEO of Biowater Technology in Tønsberg. “The combination of methane production and aerated biofilm in a single reactor is unique to the Biowater Technology process and offers odourless treatment at highest removal efficiency.” An important feature of the process is that the effluent contains few particles, and therefore the system generates virtually no sludge. A historical issue for factories is the strict requirements for handling sludge, which is often associated with huge costs to get rid of. “That we have exchanged sludge with gas therefore gives double gains. The plant provides combustible methane and, in total, a positive energy contribution. Using the gas for heating is the next goal for us” Leiros emphasizes. “We had a goal of a reduction of 86% total The project has cost approx. £1.3 million COD, so it’s been a real bonus to have (British pounds) to build and has received achieved so much better results. support from Enova, a public organisation It has also given us more biogas than expected as well cleaner effluent water, “points out Savva. Processing fruit and vegetables requires a lot of water. The fact that the treated water is of good quality allows now for further gains through water recycling with membrane technology. On the energy consumption side the results have also been impressive. Since the plant requires far less supply of air than other treatment systems, and has fewer mechanical components, it During a recent week of sampling, the results showed that the plant gave a reduction of 90.4% of the total chemical oxygen demand (COD) in the wastewater. consumes less energy, approx. 1 kWh per cubic meter of treated water. The gas production in the plant is stable and approx. 0.4 cubic meters of methane At the same time, the reduction of per kg reduced COD. dissolved substances was 91.2%. Wastewater contains, as previous In summary, the process contributes to analyzes indicated approx. 250-850 total a net positive contribution in the energy COD kg / day. accounts. in Norway which supports projects to develop future energy systems and reduce greenhouse gases. According to Biowater Technology , the process, which has been named HyVAB*, (Hybrid Vertical Anaerobic Biofilm), is specifically tailored to wastewater from the food industry, pharmaceuticals and municipal plants. HyVAB holds EU patent number is 2254842 and in Great Britain 2456836. The benefit, including treated water quality and the amount of gas you can count on will depend on the composition of the wastewater, but can be simply assessed by their expert team. For Wastewater Treatment enquiries Biowater Technology AS [email protected] Biowater Technology AS are a turnkey supplier of biological wastewater treatment systems to the Food and Beverage Industry. • Advanced biofilm technology (CMFF ® / CFIC ® / CFAS ® ) • Turnkey project delivery • R&D, pilot testing and project development • Anaerobic treatment and biogas handling (HyVAB ® or traditional) • Biomedia and containerised solutions Smaken av Grimstad HyVAB® Tel: +47 911 10 600 • E-mail: [email protected] • www.biowatertechnology.com FDPP - www.fdpp.co.uk 47