Food & Drink Process & Packaging Issue 24 2019 | Page 51

FDA-compliant PU seal for direct contact with food – the international standard for food packaging The polyurethane (PU) foam seal from determined for total Sonderhoff in the FERMAPOR® K31 migration in the seal material product range received sought-after are below the threshold American FDA conformity. It is considered value in the EU Regulation to be the recognised standard for food No. 10/2011 of 10 mg/ packaging worldwide. The FERMAPOR® dm². The odour and flavour K31 seal is applied automatically, as well as the appearance precisely and seamlessly in the lid groove and consistency of the food of drums and hobbocks using the Formed contained in the lidded drums In-Place Foam Gasket process. The PU are not changed as a result. seal is also approved for direct contact with food in accordance with the EU Optimal characteristics Regulation No. 10/2011 which entered profile for the FDA-compliant into force on 1 January 2016. PU seal “With the FDA conformity The FERMAPOR® K31 polyurethane of our food-safe seal in the foam with FDA conformity is used as FERMAPOR® K31 range, we are able to a seamless lid seal for food containers offer our customers in the food packaging with a filling volume from two litres. It industry around the world the price and is suitable for use in direct contact with technical advantages of a PU foam seal aqueous, acid, alcoholic, fatty and dry for the first time,” says Peter Fischer, raw food materials. This also applies for Head of Marketing at Sonderhoff. cold or hot filled or pasteurised milk and The polyurethane-based FERMAPOR® for milk products. The right ratio of the K31 lid seal with FAD conformity is contact surface of the seal surface to the characterised by low water absorption, filling volume must be adhered to here. optimal adhesion to plastic and metal, • In accordance with Regulation and outstanding long-term behaviour (EU) No. 10/2011 (formerly EC No. of the seal effect. The foam seal in the 1935/2004): lid groove is compressed when the Contact surface max. 100 cm²/5600 packaging container is closed and returns cm³ (30 kg contents) for aqueous, almost entirely to normal. The tightness acid, alcoholic, fatty and dry foods as of the lid seal thus remains intact. well as milk and milk products Through consistent further development In accordance with the U.S. Food and of the mechanical properties, Sonderhoff Drug Administration (FDA): has specifically improved the tear • resistance and elongation at break of • Contact surface max. 35 mm²/ dm³ for all foods, the FDA-compliant foam seal. Container • lids sealed with the food-safe foam from Contact surface max. 93 mm²/ dm³ for fat free foods Sonderhoff remain tight even with drops, The FAD-compliant FERMAPOR® shocks and vibrations. K31 foam seal for food packaging is Sonderhoff produces other PU foam seals characterised by excellent migration which, as a whole with the containers, behaviour for the seal material used in meet the sealing requirements for the formula. drop tests certified packaging with UN Experts from independent testing approval. Fully automated seal insertion using the FIPFG process The fully automated application process using FIPFG sealing technology is very economical and efficient, particularly for medium-sized and large production runs. The high process reliability of the Sonderhoff dispensing machines ensures quick, precise and clean insertion of material into the lid groove. The polyurethane-based, FDA-compliant FERMAPOR® K31 food-safe foam cures at room temperature to form a flexible foam seal. Investments in tempering ovens are not required and an additional production step is thus eliminated. www.sonderhoff.com institutions certify that the values FDPP - www.fdpp.co.uk 51