Food & Drink Process & Packaging Issue 24 2019 | Page 21

Engineered for 24/7 production These would then be environments and speeds in excess of collated and packed into 1000ppm, the DSA Eagle incorporates multipacks containing features such as automatic splicing 6 x 21g bag via two and expanded touchscreen diagnostics Weightronic 14-50 multi- for efficiency excellence. Heavy duty head weighers linked to construction and the design of its feeding two further Vegatronic system are also key to the flow wrapper’s 6000 bagmakers. exceptional performance at high speeds. The continuous motion “ILAPAK’s proposal delivered everything Vegatronic 6000 bagger the site wanted strategically in an promised Fox’s greater attractive package. It supported us with versatility as it can the challenges we face and met our produce the full range timescales. of vertical bag styles, In addition, ILAPAK was flexible enough to revise parts of the project when needed,” says Matt. Flexible multipack production for Party Ring Minis As well as producing over 10 million Rocky bars every week, Fox’s Kirkham factory makes 10 million party rings each week, and Fox’s was keen to modernise the packaging process for bagging Party Ring Minis into both individual bags and multipacks. “We wanted more flexibility in terms of multipack formats and our existing equipment was no longer able to deliver the output we needed,” explains Matt. Again, ILAPAK put forward a proposal that Matt says was “commercially right including pillow, block bottom, Quattro, EasyPack and Doy-style packs. Thanks to its Ethercat electronic platform and unique jaw profile, the advanced bagger can match the performance of rotary jaw machines on this type of application, achieving speeds of up to 200ppm on small pillow packs. ILAPAK’s ability to offer both flow wrapping and bagging equipment as well as integrated line solutions also had a major bearing on Fox’s decision to work with ILAPAK on this project. “Being able to use a single supplier for all of our flow wrapping, weighing and bagging equipment needs is an attractive proposition for us. for the business” and supported Fox’s It makes everything easier - from “timescales, needs and challenges”. training our operators through to holding Four Weightronic 16-10 multi-head weighers would feed four Vegatronic spares and carrying out servicing and maintenance. 6000 bagmakers with 21g weighments of We also favour single-source full line Party Ring Mini biscuits to create portion solutions, as one supplier is responsible sized pillow packs. for the efficient operation of that line, and there are no ‘ownership’ issues,” says Matt. The bagging lines are due to be installed this month and the flow wrapping equipment is scheduled for delivery in June, with FAT (Factory Acceptance Testing) currently underway. The seven figure project is a sizeable investment for Fox’s and aligns with the company’s commitment to continuous investment in innovation. “As a business we are always looking for ways of doing things differently, better and more efficiently, to the benefit of our customers. We regularly review our fleet of equipment and speak to partners, such as ILAPAK, to keep abreast of innovations that might help us to deliver a better product to our customers,” says Matt. Ilapack www.ilapack.co.uk FDPP - www.fdpp.co.uk 21