Food & Drink Process & Packaging Issue 24 2019 | Page 28

How to prioritise food safety within the confines of strict regulation There’s no greater priority in the food and beverage industry than food safety. With the average significant product recall claim currently standing at around £9Million, without counting the associated brand damage, it’s clear to see the damage caused by breaching food safety regulations. Reducing machine downtime and maximising factory output and limiting environmental impact are high priorities, and it’s a challenge to prioritise all three areas without having to make compromises. Here’s how you can succeed in all three areas. Reduce potential for bacteria growth To effectively prioritise food safety, potential for bacteria growth needs to be minimised. Bacteria thrive in moist environments, making production lines an ideal breeding ground and high pressure washdowns can spread bacteria causing further contamination. If bearings aren’t effectively sealed, bacteria can enter and multiply within it. Easy-clean, allergen-free industry certified machine components, incorporating smooth surfaces and angled edges promote self-draining, Eliminate relubrication requirements Optimal lubrication maximises component life by reducing friction and allowing bacteria to be washed away. protecting against contamination and Increase production uptime from components during washdowns Eliminating all downtime is virtually impossible, however, aiming for only planned downtime to perform proactive maintenance is achievable. Ensure components are fit-for-purpose and not overloaded - a good distributor will work corrosion. However, grease often leaks or due to seal damage, creating food hygiene issues. To prevent serious contamination, food-grade lubrication should be used. However, even when using these lubricants, it’s important to prevent lubricant leakage. The chance of machine breakdown is also reduced, as 36% of premature bearing failures are due to poor lubrication practices. Increase sustainability How can sustainability be effectively prioritised without compromising on food safety, profits and production? Firstly, limit your grease usage by using relubrication free bearings. Lubricant production has a huge environmental impact, and waste lubricant disposal with you to check component suitability. Relubrication-free bearings are an Remember, a reduced initial outlay may effective way of reducing leakages and be tempting, but consider the cost of maintenance by eliminating potential seal downtime in the event of failure. damage due to over-greasing. components will reduce the number of Maintenance-free components such as By removing relubrication, food safety is less landfill waste. SKF’s Food Line bearings are an excellent improved, maintenance is minimised and option, as they don’t require regular costs are reduced. downtime for routine maintenance. 28 FDPP - www.fdpp.co.uk causes water pollution. Choosing high-quality sustainably manufactured components manufactured and create Acorn Industrial Services Ltd, www.acorn-ind.co.uk/skf