Farming Monthly National December 2016 | Page 23

| Buildings Compressed is best for Corrugated Sheet Fibre cement corrugated sheet is the ideal roofing & cladding material for livestock buildings, says Ged Ferris of Cembrit. ommonly seen on agricultural buildings across the UK, fibre cement was first manufactured in Europe at the end of the 19th Century. The manufacturing process was invented by an Austrian Ludwig Hatschek after 7 years of experimentation with papermaking technology and various quantities of cellulose, reinforcing fibres, cement and water. The resultant mixture creates fibre cement board, the ideal light-weight building material. Immediately after it is formed fibre cement is still pliable. This means it can be into moulded into shapes - including a corrugated profile – as well as the more complex crown ridge, bargeboards and ventilation accessories required for a complete roofing system. A key part of the process in the Cembrit factory is compression of the sheets to increase the density of the finished product, in our case, C www.farmingmonthly.co.uk 1700kg/m³. This figure is higher than the industry average and also ensures a thinner, more consistent sheet that is better able to resist abrasion. We believe full compression is a vital step in the process of manufacturing corrugated sheets and is the latest development in fibre cement production techniques. This is especially important for agricultural projects, where, exposed to the elements, the roof is put under immense stress and fixing tolerances will be tested to their limit. Fixing locations are points of weakness for claddings of all materials. Steel clad roofs will corrode first at fixings and leading edges where the steel is exposed. Less dense, semi compressed fibre cement is more prone than fully compressed sheet, to wear at fixing locations due to abrasion resulting in reduced durability of the roof. Products In Practice A new dairy farm situated in Bancyfelin is providing a healthy and sustainable setting for cattle due to the installation of 1,100 natural grey Cembrit Cemsix fully compressed fibre cement corrugated sheets, along with Cembrit open protected ridges across the full area of the dual pitched roof. “We have installed Cemsix on a number of other projects in the past,” says Kevin Lloyd, Partner at LKL Construction, the project contractor. “Cemsix has always been an ideal solution as it not affected by destructive fungi, vermin or insects, and will not rot or decay during the lifetime of the building. The Cembrit open protected ridge system provided effective building ventilation by allowing efficient outflow of the rancid and contaminated humid air present in the roof space of the building. This was able to positively aid animal welfare and comfort within the building.” To view Cembrit Cemsix, visit the Cembrit stand (3A139) at LAMMA in January 2017. December 2016 | Farming Monthly | 23