Farming Monthly National August 2016 | Page 49

| Machinery Somerset cheese maker tests New Holland’s prototype T6.180 Methane Power tractor New Holland’s second generation T6.180 Methane Power tractor has received very positive feedback from testing by Wyke Farms – one of the UK’s biggest Cheddar cheese producers – to see how it stood up to practical farm conditions. he methanepowered tractor was developed by New Holland as a 100% sustainable solution to increasing fuel costs. In the UK, where on-farm biogas plants are becoming more common, there could be an ample fuel supply on hand. The tractor draws on commercial vehicle technology already used by New Holland’s sister brand, Iveco. By adapting existing engine technology, fitting a small three-way catalytic converter housed within a standard tractor chassis and cab, the company has ensured the methane tractor looks and drives just like a diesel-powered tractor while exceeding the current Tier 4B emissions legislation. At Wyke Farms in Somerset, the prototype tractor was put through its paces with a slurry tanker, transporting material to and from the farm’s anaerobic digester (AD) plant. Three large anaerobic digesters process waste from the farm’s 1,000 dairy cows, local cider waste and other suitable material. The resulting methane is used to power the farm’s boilers and generate electricity for the farm and the cheese factory. Excess gas is sold back to the grid to serve the local community. Roger Clothier, Wyke Farms’ Director who tested the prototype tractor said: “We need fuel efficient vehicles with a good power to weight ratio to pull heavy tanks around the farm. My first impression is that this looks and feels just like a normal tractor. “With a combined gross weight of 27 tonnes, the tractor and fully loaded tanker was a little slow to get off the line, but once moving the tractor came alive. Engine braking downhill was good and there was plenty of power in the mid-range and top-end with no torque issues when going uphill - it drove just like a diesel.” The farm’s preferred power bracket for its tractor fleet is around 170hp. They perform a range of tasks; mainly tanker and trailer transport as well as the usual range of farm applications including ground preparation. The T6.180 Methane Power prototype offers 179hp max power which T www.farmingmonthly.co.uk would cope with any of the duties required at Wyke Farms but Roger felt that an additional 20hp would be preferable, particularly when under heavy load. The use of compressed natural gas (CNG) in vans, trucks and buses is well developed and limited only by storage capacity on the vehicle. New Holland has managed to squeeze 300L (52kg) of compressed methane into nine tanks around the tractor; enough for around six hours of work depending on activity and load. Wyke Farms achieved around four and a half to five hours for tanker transport work during testing. Roger commented that while a comparable diesel tractor would work for longer on one tank of fuel, refilling the methane tractor wasn’t too much of an issue. The farm used an onsite CNG trailer from Gas Vehicle Alliance during the test period. Filling nine methane cylinders was quick and easy through a single inlet on the tractor. Increasing the running time requires more gas cylinder storage; something that is difficult to achieve with current cylinder shape and technology. However, New Holland is looking at potentially adding tanks to the front ballast and on towed implements. Wyke Farms uses around 12,000L of red diesel a month at a cost of £4,000. Running costs for the T6.180 Methane Power tractor were difficult to judge on this particular test however New Holland estimates that fuel cost savings of 25 to 40% could be achieved. In addition, no Ad Blue is required. In the cab the layout of controls is much the same as a dieselpowered T6, with a methane tank monitor to driver’s right. Front visibility was good but the large rear pillars containing gas tanks can restrict visibility. For the tractor drivers at Wyke Farms this was a slight issue as they need good visibility left and right when reversing tankers. Nick Fone, a freelance machinery journalist who took the T6.180 Methane Power tractor for a test drive while at Wyke Farms was pleasantly surprised by how similar it was to a standard diesel tractor. But unlike Roger he felt the way the engine responded was quite different. Nick said: “It pulls loads well up to a point, but then the torque drops off. However, it’s understandable that it would have a different torque curve when it’s using a totally different fuel to diesel. “There’s less engine noise so it’s much quieter in the cab, though this had the effect of making the transmission noise more audible, which I wasn’t expecting. The bigger rear pillars that house the gas cylinders make t