Farming Monthly National April 2017 | Page 16

| Root Crops New Zealand grower processes loads more onions! Leading New Zealand grower, Bostock New Zealand, is processing a whopping 100 tonnes of onions per hour with new automated handling equipment from Tong Engineering. ased in Hawke's Bay, New Zealand, in what is claimed to be one of the cleanest and purest growing environments in the world, Bostock New Zealand has been exporting a wide variety of quality produce including onions, apples and kiwi fruit for over 30 years. As part of the company's commitment to producing premium produce, Bostock needed to increase the capacity and efficiency of their onion handling process, and Tong equipment, supplied by their local Tong dealer Dobmac Agricultural machinery, was a natural choice. "After many years of positive growth, we are now exporting produce to over 20 different countries throughout Europe, the Middle East, Asia and North America," explained Neville Gillespie, at Bostock New Zealand. "With demand for our onions continuing to grow, we needed to upgrade our handling equipment B to allow us to achieve a much higher throughput whilst improving our cleaning and inspecting capabilities." "We chose to purchase Tong equipment, as our experience has proved it to deliver on capacity, and at a quality which lasts," said Neville. "We have a good relationship with their New Zealand dealer Dobmac, so we were confident that our new equipment could be specified to do the job we required." Simon Lee, Sales Manager at Tong Engineering comments "The first phase of equipment upgrades at Bostock New Zealand allowed them to effectively receive their harvested onions with a 2.4m wide Tong Caretaker machine, incorporating 6 rows of adjustable coils for effective removal of onion waste prior to a 4 man inspection area. Further to this we have just commissioned two fully automated custom built EasyFill-style box fillers to suit their large 5 tonne onion boxes." Neville adds "Following the increased capacity achieved with the Caretaker, we added automation to the bin filling function on our bulk unloading line. We fill 5 tonne harvest bins at up to 100 tonnes per hour in good product conditions, which means we are now capable of a throughput of over 1000 tonnes per day. Even better, when Tong and Dobmac last visited the facility, we shaved an extra 17 seconds off the time to fill each bin. Across 200 bins for the day, that's the equivalent of another hour of operation, allowing us to process another 100 tonne into storage. The Caretaker, coupled with the fully automatic fillers, has resulted in our throughput growing out of sight!" “By upgrading their handling systems to higher capacity, autom atic onion loading, cleaning and filling equipment, Bostock have really turned the efficiency of their processes around. With our dedicated Tong dealer Dobmac Machinery on hand, Bostock have a local point of contact to discuss any future projects to ensure labour continues to be utilised in the most efficient way, whilst keeping downtime to a minimum," added Simon. GB potato area could rise for second year running After strong prices in the 2016/17 season it is likely we will see an increase the area dedicated to potato production in the UK. HDB Potatoes Analyst Amber Cottingham says: “There are a range of factors that affect planting decisions when growing a potato crop including available land and machinery and the likelihood of a profitable season. However the potato market is notoriously volatile which can make this last point difficult. Whether current prices are an accurate guide of prices the following year or not, there are relationships between market prices one year and planted areas the next.” A The GB planted area in 2016 was 116,200, an increase of 4% on the previous year, a surge largely driven by price. This increase was reflected in Scotland which saw the potato area grow by nearly 3,000 hectares. Looking specifically at seed, 2016 was also a buoyant year; the land dedicated to this crop in Scotland increased by 13% (12% in total GB) with export favourite Hermes the most popular variety. While the area increased, 2016 was not a strong year for production. Scottish yields were on average 46.4t/ha which compared favourably to a GB 16 | Farming Monthly | April 2017 average of 44.9t/ha, however that figure was still down on the last couple of years (in 2015 the average was 47.8t/ha and in 2014 46.9t/ha). This meant prices started high this season and after a brief seasonal decline, started to rise again. The typical expectation would be that high prices last season could encourage growers to increase their area planted again for the 2017/18 season. “So far this season, the overall average price is approximately £32/t above the same period last year, while the free-buy average is nearly £60/t higher.” Amber explains. “When considering that 70% of the time a higher average price has meant an increase in area the following year, it is likely that this year will also see an increase in planted area.” “It is worth mentioning that if area does increase this year and yields return to average, there could be a higher level of production than over the last two tight seasons. Should yields perform above average, production could be higher again and we could see lower prices for potatoes across GB continuing the volatility cycle of high and low price years.” www.farmingmonthly.co.uk