Encyclopedie de la recherche sur l'aluminium au Quebec - Edition 2014 | Page 77

TRANSFORMATION ET APPLICATIONS // TRANSFORMATION AND APPLICATIONS 75 Hot Workability and Processing Maps of 7150 Aluminum Alloys DÉFORMATIONV Additions CARTOGRAPHIE DU PROCESSUS with Zr and À CHAUD ET DES ALLIAGES D'ALUMINIUM 7150 AVEC AJOUT DE Zr ET V (Déformation à chaud et cartographie du processus des alliage HOT WORKABILITY AND d'aluminium 7150 avec ajout de Zr et V) PROCESSING MAPS OF 7150 ALUMINUM ALLOYS WITH Zr AND V ADDITIONS Cangji Shi, X.-Grant Chen NSERC/Rio Tinto Alcan Industrial Research Chair in Metallurgy of Aluminum Transformation, UQAC 1. INTRODUCTION 5. RESULTS Due to a high strength-to-density ratio and excellent mechanical properties, the 7xxx aluminum alloys have been widely used in the automotive and aerospace industries. Trace additions of Zr and V have been reported to increase material strength combined with a reasonable toughness. To establish optimum processing conditions and improve mechanical properties, an understanding of the effects of alloying elements on the hot workability of the alloy is required. 5.1. Flow stress curves (a) (a) 2. OBJECTIVES A0.15 Zr Base alloy ¥  Investigate the variations in processing maps of 7150 aluminum alloys with different Zr additions (0 to 0.15 wt.%) and V additions (0.01 to 0.15 wt.%). 5.2. Initial microstructure (b) (b) (d) (c) ¥  Study the microstructural evolution to understand the effects of Zr and V additions on the processing maps and on the dynamic deformation mechanisms under various deformation conditions. Fig.2. (a) TEM image of Al3Zr dispersoids in A0.12 Zr; (b) STEM image of Al21V2 dispersoids in A0.11 V. A0.15 V A0.05 V Fig.1. Typical true stress-true strain curves. 5.3. Processing maps 3. PRINCIPLE OF PROCESSING MAP A0.04 Zr Efficiency of power dissipation: η= 2m 2m +1 A0.12 Zr A0.15 Zr A0.05 V A0.11 V A0.15 V Criterion of flow instability: ξ= ﹒ ∂ln[m / (m +1)] +m<0 ! ∂ln ε ε : strain rate; σ : true stress; m : strain rate sensitivity. ∂ln σ m= ! ∂ln ε 4. EXPERIMENTAL PROCEDURES Base alloy Table 1. Chemical compositions of the alloys studied Casting Chemical composition, wt.% Material Zn Mg Cu Si Fe Zr V Al 0.15 - 0.01 Bal. A0.04 Zr 6.27 2.14 2.23 0.11 0.14 0.04 0.01 Bal. A0.12 Zr 6.35 2.22 2.34 0.16 0.15 0.12 0.01 Bal. A0.15 Zr 6.16 2.15 2.16 0.11 0.14 0.15 0.01 Bal. A0.05 V 6.21 2.18 2.20 0.16 0.14 - 0.05 Bal. A0.11 V 6.31 2.30 2.24 0.16 0.14 - 0.11 Bal. A0.15 V 6.16 2.10 2.15 0.16 0.13 - 0.15 Bal. A (7150 base alloy) 6.44 2.47 2.29 0.16 5.4. Microstructure characterization Base alloy A0.15 Zr A0.05 V A0.15 V DRX DRV DRX DRV Domain I =100 µm; Map3; Step=1 µm; Grid380x250 =100 µm; Map3; Step=1 µm; Grid380x250 Microstructure characterization ¥ EBSD (Electron backscatter diffraction) ¥ OM ¥ SEM ¥ TEM Hot compression test (Gleeble 3800 system) ¥ Temperature: 300-450 °C ¥ Strain rate: 0.001-10 s-1 cracks Homogenization treatment ¥ Temperature: 465 °C ¥ Time: 24 h ¥ Water quench =100 µm; Map3; Step=1 µm; Grid380x250 cracks cracks =100 µm; Map3; Step=1 µm; Grid380x250 Domain II Cangji Shi X.-Grant Chen CRSNG/Rio Tinto Alcan, Chaire industrielle en métallurgie de la transformation de l’aluminium (CIMTAL), Université du Québec à Chicoutimi ASBs ASBs Flow instability region DBs ASBs DBs ASBs DBs DBs 6. CONCLUSIONS ¥  The processing map of the 7150 base alloy exhibits a single domain (Domain I). With increasing Zr and V additions, Domain I shrinks towards higher temperatures and higher strain rates and exhibits decreases in efficiency of power dissipation. ¥  When the added Zr and V contents reach 0.15%, another domain (Domain II) is formed, corresponding to cavity formation in the microstructure. ¥  Flow instability during hot deformation of 7150 alloys is attributed to the formation of adiabatic shear bands and deformation bands. ¥  The optimum hot-working parameters for those alloys are determined to be a deformation temperature of 450 °C and a strain rate of 0.01 s-1. Journée des étudiants – The effects of Zr (0.04 to 0.15 wt % ) and V additions (0.05 to 0.15 wt % ) on the REGAL Les effets de l’addition du Zr (de 0.04