FILLING AND SEALING
discharge . Each module can be configured , added , or retrofitted according to individual production needs for maximum flexibility . For example , the LFS can be equipped with up to three servo-driven pump systems , either a tank pump or a newly developed single pump system , to cover a variety of different product viscosities . The dosing station incorporates exchangable nozzles as well as integrated CIP ( cleaning in place ) and SIP ( sterilization in place ) for ultra-clean configurations . The LFS processes all common container formats with a diameter between 60 and 160 millimeter on up to eight lanes with a maximum output rate of up to 20,000 cups per hour . In sequential indexing configuration , alternating carrier plates allow for processing two different packaging formats one after another without format changes needed .
z The modular concept of Syntegon ’ s new
To ensure optimum hygienic conditions during the filling process , the disinfection station can be configured to meet individual product requirements . For ultraclean applications such as products with extended shelf life , customers can opt for two types of chemical-free disinfection methods : UVC light or pulsed light . Optionally , the same technology can be used to disinfect the lids before placing them on the cups . In addition , HEPA filters purify the air , while container vacuums remove loose particles and debris from the cups before filling . Food producers can seal their product ’ s packaging either using pre-cut foils or heatsealing rollstock film . Integrated sensors perform seal integrity checks to detect any leakage or poor seals to ensure product safety .
z Economical and efficient production now and for the future
Thanks to its overall open layout and maintenance-friendly design , operators have optimum accessibility of the LFS machine parts and can perform tool-less format changes safely and quickly . A new feature for punctual chain elongation adjustment as well as lifetime lubricated bearings reduce downtime and ensure a highly efficient , reliable production . Furthermore , the LFS was designed with the future in mind : The integrated HMI 4.0 multi-touch screen provides intuitive operator guidance with a clear and structured menu to assist efficient workflow and simplify troubleshooting . Further digital solutions can be added to enable quick product changes . For example , recipe changes and all necessary machine parameter adaptions are done automatically by the push of a button . In terms of sustainability , the LFS saves energy and can be configured to process sustainable materials , including paper and monomaterials for better recyclability .
“ Our goal was to offer dairy and food manufacturers a flexible filling and packaging solution that fits their specific needs ,” says Jonathan Viens , Sales and Marketing manager at Osgood Industries , LLC . “ The LFS provides future-proof flex-
25 August 2021 Packaging South Asia
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