In-House Coil Manufacturing
Our coil is the heart of our equipment. It all starts with our people and the care and attention that is
put into each and every coil. Every step of the manufacturing process takes place in our new state of the art 80,000
square foot factory. Each piece of steel and stainless is fabricated in-house utilizing the most advanced CNC com-
puter controlled equipment in the world. Our coil machinery is state of the art with an 11 axis pipe maneuvering
capability to provide our customers a coil with no pipe bend restrictions. 100% pipe penetration is achieved during
our fusion welding process versus the competitors stick welding process which only yields 60 to 70% pipe penetra-
tion. Ordering our coil pipe directly from the mill has also allowed us to purchase pipe in lengths up to twice as long
as the competition therefore eliminating welds. Each pancake is structurally braced with steel rods to eliminate
vibration and friction that causes pipe wear over time. In addition each layer of pipe is welded to the next for addi-
tional strength. Our coils are bolted down to the base for security over the harshest conditions. We are so confident
in our coils most carry a lifetime warranty. Each coil has been matched with the ideal burner system to maximize
efficiency. Every unit is tested in our lab for efficiency, CO2 and heat rise prior to leaving the factory.
Optional CRN/ASME 30.1 Pressure Vessel Coded Coils
3
Coil Pipe
Compressing & Welding
Pancake Bracing
Pipe Fusing Process 100% Pipe Penetration Welding Additional
Bracing Completed Pipe Interior Rolling Stainless Steel
Housing Welding Interior Pipe to
Housing
Ceramic Insulation Wrap Welding Stainless Steel
Housing Installing Stainless Steel
Housing CNC Fiber Laser
Laser Cutting Material Coil Head Stamping Welding the Coil
Head Stack Powder Coating
Coil Heads & Frames