DTC Section 9, Team 1 Final Report | Page 54

BOARD: 1. Measure and section off a 22” x 16” inch portion of the board. Cut the excess off using a vertical band saw. Sand the bottom edge of the board. The excess will be used later. 2. Measure four 0.625” x 1.5” inch holes positioned 1 inch away from a horizontal edge and 2 inches from a vertical edge. 3. Using a drill and a ¼” bit drill a hole through the midpoint of each vertical segment of the outlined holes. See Figure 49. Figure 49: Drilling the holes 4. Using a jigsaw, cut out the outline of the four holes. Using a wood file, smooth out the interior of these holes. Ensure that the straps’ buckles can pass through the holes. 5. Use the excess material cut using the jigsaw as a riser to place underneath the tool holders. 6. Center the two tool holders (with the riser material) 1 inch below the holes on the top of the board. Drill a pilot hole with a 11/64” drill bit. Screw each tool holder using a wood screw. Ensure the screw goes through the riser and into the board. 7. On the back of the board measure 1 inch from the inside edge of the strap holes. Drill two sets of three holes with a 17/125 inch diameter drill bit. Screw a suction cup by hand into each hole. See Figure 50 for a picture of the screwed in suction cups. Figure 50: Board with suction cups 54