Design Buy Build Issue 42 2020 | Page 11

Structural Insulated Panels Mechanical resistance and stability SIPs provide unbeatable strength, mechanical resistance and stability; they are strong, reliable, durable and suitable for all walls, roofs and floors in domestic, industrial and commercial construction. Assessing mechanical resistance and stability Hemsec adheres to the European Technical Assessment (ETA) document, specifying precisely the rigorous tests followed as part of the Factory Production Control (FPC) process. SIPs panels are manufactured by sandwiching together a core of rigid closed-cell polyurethane foam (PUR) insulation bonded to the two OSB skins. This bonding makes them intrinsically strong, air and water-tight. The six elements to verify mechanical resistance and stability are:- 1. Horizontal load capacity for walls SIPs are composited structurally insulated panels, pre-engineered and carefully designed to withstand vertical and horizontal loads. The load bearing ability of SIPs derives from the strong, structural bond between the three layers. 2. Vertical load capacity for walls (with or without eccentricity) Under the Eurocodes our industry- leading panels generally provide a vertical loading capacity of 80kN/m. 3. Combined vertical/horizontal load capacity Although SIPs are relatively light, they have the ability to bear high loads as a result of the strong structural bond between the layers. The load supported by SIPs is conveyed to the ground by the OSB skins, with the structure held in position by the fully bonded insulation core. SIPs can therefore bear considerable vertical and horizontal loads with reduced internal studding. 4. Racking load capacity for 150mm thick walls: SIPs provide a stable racking resistance for modular buildings and can reduce the overall frame of the module. In addition, by using SIPs it is possible to reduce some of the components of the frame (e.g. the amount of cross bracing) or sometimes remove the external frame of the module. Panels demonstrate racking resistance of 13.9 kN for an example panel height of 3 metres. This determination of the racking strength of walls constructed using SIPs is a measure of a building system’s ability to resist wind loads. SIPs are fixed with either nails or screws. Both fixes provide sufficient strength although screws are stronger and recommended. 6. Roof structural capabilities SIPs are equally as strong and effective for use with roof systems. A SIPs 125mm panel thickness, a panel span of 3.0m and a roof slope of 60° has Panel Design Capacities of 5.04 k/N. Conclusion SIPs are the ultimate solution for all types of construction projects, whether they are residential, industrial or commercial. We are proud to be one of the UK’s largest and longest-standing insulated panel manufacturers. We work in partnership across the supply chain; trusted by companies who need absolute confidence in the timely delivery of high quality, durable building materials. It can be an attractive solution to integrate SIPs with other materials in construction projects, whether as a load-bearing structure, for insulation, speed of construction etc. When we consider that SIPs are very easy to incorporate with a wide range of materials, such as CLT, it’s an important consideration when planning a project. 5. Fixing capacity www.hemsec.com 11