Cold Link Africa VOL. 01 - No.01 | September / October 2015 | Page 43
TECHNICAL
INCORPORATING COLD CHAIN
The reduced liquid to suction line
temperature difference reduces suction/
liquid heat interchanger capacity. This is
especially so if it is intended that saturated
refrigerant pressures are dropped even
further below the already speculated
20oC, which is most often the case.
Optional heat interchangers required for
these low liquid to suction temperature
differences may be so large as to make
their use wholly impractical.
Liquid Pressure Amplification (LPA)
Primarily LPA is about achieving floating
head pressures. On DX systems a liquid
line pump is added to the liquid line in
order to maintain expansion device
design operating pressure difference while
head pressures is permitted to float with
colder ambients. The pump also provides
added sub-cool, by pressure amplification,
needed to match the increased saturated
refrigerant ∆T/∆P ratio.
Of course, with LPA, a small additional
charge quantity may be necessary to
ensure at least 1K sub-cooling at pump
inlet. However, this charge addition is far less
than the extra charge needed to achieve
required sub-cool for the same liquid line
pressure losses without the use of a pump.
The inclusion of a liquid line pump can
provide for re-condensing of the liquid line
vapour portions mentioned earlier in this
article. In addition, it obviously raises liquid
pressure, which in most cases acts to reestablish design EEV and TEV pressure drop.
The advantage here then is that in many
instances the cheaper and more proved
TEV could be used in preference to the EEV.
A carefully sized capillary can be installed
parallel to the TEV to supplement TEV orifice
size when design valve pressure drops are
still not being achieved.
Even when floating head pressures there
are still often head pressure constraints
requiring head pressure control only at
some lower limit. Considering the colder
liquids increased saturated ∆T/∆P ratio,
head pressure controls cycling in and out
can cause a ‘frothing’ of the liquid line
again reducing EEV and TEV capacity. The
liquid pump will most often clear this liquid
line frothing.
Acknowledgement
Thanks to Dave Nicholls of Afcon, Durban,
for submission of the article. Hysave liquid
pressure pumps have been around for
some years; as a matter of fact, the late
Lynn Thompson introduced them to South
Africa about 28 years ago. “As can be
seen from the article, unless the quality of
liquid reaching the EEV or TEV is good, the
money spent on EEVs is largely wasted,”
said Nicholls.
The full version of this abridged article
can be viewed via the website:
www.hysave.co.uk. CLA
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