Cold Link Africa September/October 2017 | Page 21

INTERNATIONAL NEWS INCORPORATING COLD CHAIN US: FIRST PROPANE COLD-STORAGE SYSTEM TO BE INSTALLED? Newark Refrigerated Warehouse plans to install what may be the first cold-storage refrigeration system in the US to employ propane as its primary refrigerant. The system will serve two existing buildings and an additional building that will be constructed when the new refrigeration system starts operating. The company originally planned to replace the R22 currently used at its facility with low-charge ammonia systems. However, that idea fell through after the state of New Jersey abandoned a plan to relax its stringent requirements for ammonia operations. It then considered using R32 as a primary refrigerant, but decided on propane because of impending regulatory pressures on HFCs. So, Newark Refrigerated Warehouse is applying to the US Environmental Protection Agency (EPA) for permission to use propane for refrigeration under the EPA’s Significant New Alternatives Policy (SNAP) programme. If approved, the propane system will contain 500kg of propane, which will be confined to a small one-storey engine room attached to one of its two cold- storage buildings. The original building has 12 freezer rooms and four medium- temperature rooms, with a total capacity of 880kW; the second building has one freezer room with a 1 055kW capacity. The propane will be used to cool a calcium chloride brine solution, which will serve as a secondary refrigerant. To ensure safe operation with a flammable refrigerant, the engine room will be IIAR-2 compliant with fully automated controls, and all electrical panels will be located outside the room. SUPERMARKET REFRIGERANT RETROFITTING Within a project started in September 2014, the Dutch international retailer group Ahold decided to retrofit 175 Ahold supermarket (out of 6 600 shops) refrigeration systems from R407F and R507A to R449A, resulting in an 8% increase in energy efficiency. Developed by Chemours as Opteon XP40, R449A is an alternative to R404A/ R507A in new and existing commercial and industrial refrigeration systems. It is a non-flammable HFC/HFO blend, but it has a GWP of 1 397. Besides, Honeywell recently announced that the 15 000th supermarket has retrofitted its refrigeration systems with R407F. During a long-term test conducted by ASDA, a supermarket chain in the United Kingdom, R407F consumed 9% less energy than systems using R407A, and around 14% less than systems running R-404A in medium temperature. R407F is a non-flammable blend of HFCs, but has a relatively high GWP of 1 824. Honeywell expected over 2 000 supermarket refrigeration systems to convert to R448A refrigerant by the end of 2016. R448A is a non-flammable HFC/ HFO blend with a GWP of 1 273. As a comparison, according to shecco, R744 (CO 2 ) was installed in around 7 000 supermarkets worldwide, mainly in Europe (over 5 500), early 2016. QUEBEC ARENAS REFRIGERATION SYSTEM UPGRADE PROJECT For the modernisation of arenas refrigeration systems still using HCFC-22 (and a few CFC-12) in Quebec (Canada), the Ministère de l’Éducation, du Loisir et du Sport (MELS) has decided to subsidise projects based on ammonia, CO 2 , and new HFC or HFO refrigerant blends with a GWP lower than 700. The total investment represents CAD86-million (EUR61-million). According to the Quebec arenas inventory, there are 425 arenas and 75 curling centres, of which 62.4% use HCFC-22 refrigeration systems, 30% ammonia systems, and 1.3% still use CFC-12 systems. According to the Ministry, the renovation programme will eliminate the arenas’ ODS emissions, and should reduce their greenhouse gas emissions by 97–100%. CLA Despite the success of the project, Asocolflores encountered challenges during implementation, such as a lack of standards and funding mechanisms, a shortage of qualified technicians, and difficulties in finding local equipment and component suppliers working with R290. According to the National Ozone Unit, “The Colombian flower industry requires about 31.1 million kW of cooling capacity. Some 99% of the installations use R22 and the other 1% use R134a, so there is immense potential to convert those to R290.” Quebec (Canada) is retrofitting curling centres and other arenas still using outdated refrigeration systems. Source: IIR This Informatory Note has been prepared by Michel Feidt (secretary of IIR Commission E2), Jean-Luc Dupont, and Alexis Oger (IIR head office). IIR members can consult this note at www. iifiir.org.